LAPSE:2024.0255
Published Article
LAPSE:2024.0255
Improving the Energy Efficiency of the Production of Pipes Welded with High-Frequency Induction
Zbigniew Techmański, Jacek Stępień, Tomasz Garstka, Paweł Wieczorek, Grzegorz Golański, Jan Supernak
February 19, 2024
This article presents the technical aspects that may reduce electric power consumption during the welding of pipes with the high-frequency induction (HFI) method. Experiments were carried out at Huta Łabędy S.A. Steelworks, during the test production of 323.9 × 5.6 mm pipes of P235GH steel grade. Two sets of HFI heating system settings were studied: with a variable squeeze force of the heated edges and a variable position of the inductor in relation to the welding point. It was proven that the temperature at the welding point increased due to the stronger squeeze of the heated edges, which reduced the electric power consumption. Reducing the distance of the inductor relative to the welding point had the same effect. By optimizing the squeeze force and the position of the inductor, energy consumption was reduced by about 5.5%. Microstructural studies of the welds did not show any adverse effects of the optimization.
Keywords
electric power, heat-affected zone, high-frequency induction, inductor, squeeze
Suggested Citation
Techmański Z, Stępień J, Garstka T, Wieczorek P, Golański G, Supernak J. Improving the Energy Efficiency of the Production of Pipes Welded with High-Frequency Induction. (2024). LAPSE:2024.0255
Author Affiliations
Techmański Z: Steelworks HUTA ŁABĘDY S.A., 44-109 Gliwice, Poland
Stępień J: Steelworks HUTA ŁABĘDY S.A., 44-109 Gliwice, Poland
Garstka T: Faculty of Production Engineering and Materials Technology, Czestochowa University of Technology, Al. Armii Krajowej 19, 42-200 Częstochowa, Poland [ORCID]
Wieczorek P: Faculty of Production Engineering and Materials Technology, Czestochowa University of Technology, Al. Armii Krajowej 19, 42-200 Częstochowa, Poland [ORCID]
Golański G: Faculty of Production Engineering and Materials Technology, Czestochowa University of Technology, Al. Armii Krajowej 19, 42-200 Częstochowa, Poland [ORCID]
Supernak J: Faculty of Mechanical Engineering, Silesian University of Technology, Konarskiego 18A, 44-100 Gliwice, Poland
Journal Name
Processes
Volume
11
Issue
9
First Page
2798
Year
2023
Publication Date
2023-09-20
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr11092798, Publication Type: Journal Article
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LAPSE:2024.0255
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doi:10.3390/pr11092798
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Feb 19, 2024
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Feb 19, 2024
 
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Calvin Tsay
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