LAPSE:2024.0080
Published Article
LAPSE:2024.0080
Study of the Optimization of Rail Pressure Characteristics in the High-Pressure Common Rail Injection System for Diesel Engines Based on the Response Surface Methodology
Ruichuan Li, Wentao Yuan, Jikang Xu, Lin Wang, Feng Chi, Yong Wang, Shuqiang Liu, Jianghai Lin, Qingguang Zhang, Lanzheng Chen
January 12, 2024
This paper establishes a mathematical model of the high-pressure common rail injection system used in diesel engines according to the parameters of its key components, and AMESim 2020 software was used to establish a simulation model of the common rail injection system used in diesel engines. The simulation model mainly includes a high-pressure oil pump model, a common rail pipe model, and a model of four injectors. This paper also describes an experimental analysis of the accuracy of the established simulation model. Through a simulation analysis of the system rail’s pressure fluctuation and pressure characteristics, it was concluded that the length of the common rail pipe, the diameter of the common rail pipe, and the inner diameter of the high-pressure fuel pipes are important influencing parameters for the rail pressure characteristics of the system. In this study, according to the original common rail pipe and high-pressure fuel pipe model, a response surface methodology was used to optimize and analyze the parameters of the common rail pipe and high-pressure fuel pipes, and the optimal size parameters for the common rail pipe and high-pressure fuel pipes were obtained with the minimum rail pressure fluctuations and the average rail pressure setpoint. After the optimization, the pressure for the common rail pipe of the high-pressure common rail system was increased by 0.82%, the pressure fluctuation was reduced by 21.66%, the injection pressure was increased by 1.15%, the single injection volume was increased by 0.86%, and its fuel injection characteristics were significantly improved.
Keywords
average rail pressure, average rail pressure fluctuation, diesel engines, high-pressure common rail, response surface methodology
Suggested Citation
Li R, Yuan W, Xu J, Wang L, Chi F, Wang Y, Liu S, Lin J, Zhang Q, Chen L. Study of the Optimization of Rail Pressure Characteristics in the High-Pressure Common Rail Injection System for Diesel Engines Based on the Response Surface Methodology. (2024). LAPSE:2024.0080
Author Affiliations
Li R: School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, China; Shandong Institute of Mechanical Design and Research, Jinan 250031, China
Yuan W: School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, China
Xu J: School of Transportation, Shandong University of Science and Technology, Qingdao 266590, China [ORCID]
Wang L: State Key Laboratory of Intelligent Agricultural Power Equipment, Luoyang 471000, China
Chi F: Shandong Lingong Construction Machinery Co., Ltd., Linyi 276000, China
Wang Y: Shandong Lingong Construction Machinery Co., Ltd., Linyi 276000, China
Liu S: Shandong Lingong Construction Machinery Co., Ltd., Linyi 276000, China
Lin J: Shandong Institute of Mechanical Design and Research, Jinan 250031, China
Zhang Q: School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, China
Chen L: School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, China
Journal Name
Processes
Volume
11
Issue
9
First Page
2626
Year
2023
Publication Date
2023-09-03
Published Version
ISSN
2227-9717
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PII: pr11092626, Publication Type: Journal Article
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LAPSE:2024.0080
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doi:10.3390/pr11092626
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Jan 12, 2024
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Jan 12, 2024
 
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Calvin Tsay
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