LAPSE:2023.4584
Published Article

LAPSE:2023.4584
Analysis of Particle Size Distribution of Coke on Blast Furnace Belt Using Object Detection
February 23, 2023
Abstract
Particle size distribution is an important parameter of metallurgical coke for use in blast furnaces. It is usually analyzed by traditional sieving methods, which cause delays and require maintenance. In this paper, a coke particle detection model was developed using a deep learning-based object detection algorithm (YOLOv3). The results were used to estimate the particle size distribution by a statistical method. Images of coke on the main conveyor belt of a blast furnace were acquired for model training and testing, and the particle size distribution determined by sieving was used for verification of the results. The experiment results show that the particle detection model is fast and has a high accuracy; the absolute error of the particle size distribution between the detection method and the sieving method was less than 5%. The detection method provides a new approach for fast analysis of particle size distributions from images and holds promise for a future online application in the plant.
Particle size distribution is an important parameter of metallurgical coke for use in blast furnaces. It is usually analyzed by traditional sieving methods, which cause delays and require maintenance. In this paper, a coke particle detection model was developed using a deep learning-based object detection algorithm (YOLOv3). The results were used to estimate the particle size distribution by a statistical method. Images of coke on the main conveyor belt of a blast furnace were acquired for model training and testing, and the particle size distribution determined by sieving was used for verification of the results. The experiment results show that the particle detection model is fast and has a high accuracy; the absolute error of the particle size distribution between the detection method and the sieving method was less than 5%. The detection method provides a new approach for fast analysis of particle size distributions from images and holds promise for a future online application in the plant.
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Keywords
metallurgical coke, object detection, particle size distribution, YOLOv3
Suggested Citation
Li M, Wang X, Yao H, Saxén H, Yu Y. Analysis of Particle Size Distribution of Coke on Blast Furnace Belt Using Object Detection. (2023). LAPSE:2023.4584
Author Affiliations
Li M: State Key Laboratory of Advanced Special Steel, Shanghai Key Laboratory of Advanced Ferrometallurgy, School of Materials Science and Engineering, Shanghai University, Shanghai 102100, China; Process and Systems Engineering Laboratory, Faculty of Science a
Wang X: State Key Laboratory of Advanced Special Steel, Shanghai Key Laboratory of Advanced Ferrometallurgy, School of Materials Science and Engineering, Shanghai University, Shanghai 102100, China [ORCID]
Yao H: State Key Laboratory of Advanced Special Steel, Shanghai Key Laboratory of Advanced Ferrometallurgy, School of Materials Science and Engineering, Shanghai University, Shanghai 102100, China
Saxén H: Process and Systems Engineering Laboratory, Faculty of Science and Engineering, Åbo Akademi University, 20500 Åbo/Turku, Finland [ORCID]
Yu Y: State Key Laboratory of Advanced Special Steel, Shanghai Key Laboratory of Advanced Ferrometallurgy, School of Materials Science and Engineering, Shanghai University, Shanghai 102100, China
Wang X: State Key Laboratory of Advanced Special Steel, Shanghai Key Laboratory of Advanced Ferrometallurgy, School of Materials Science and Engineering, Shanghai University, Shanghai 102100, China [ORCID]
Yao H: State Key Laboratory of Advanced Special Steel, Shanghai Key Laboratory of Advanced Ferrometallurgy, School of Materials Science and Engineering, Shanghai University, Shanghai 102100, China
Saxén H: Process and Systems Engineering Laboratory, Faculty of Science and Engineering, Åbo Akademi University, 20500 Åbo/Turku, Finland [ORCID]
Yu Y: State Key Laboratory of Advanced Special Steel, Shanghai Key Laboratory of Advanced Ferrometallurgy, School of Materials Science and Engineering, Shanghai University, Shanghai 102100, China
Journal Name
Processes
Volume
10
Issue
10
First Page
1902
Year
2022
Publication Date
2022-09-20
ISSN
2227-9717
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Original Submission
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PII: pr10101902, Publication Type: Journal Article
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LAPSE:2023.4584
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https://doi.org/10.3390/pr10101902
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Feb 23, 2023
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