LAPSE:2023.36867
Published Article
LAPSE:2023.36867
Finite Element Modelling and Experimental Validation of the Graphite Cutting Process
Dayong Yang, Furui Wei, Wei Wang, Yuchen Zhang, Lingxin Zeng
November 30, 2023
Graphite is extensively used in the engineering field due to its unique properties, and the study of its cutting mechanism has become particularly important. However, the brittle fracture mechanism of graphite makes it rather easy for cracks with a unique pattern of initiation and growth to develop when processing. Herein, the ABAQUS was selected to establish a finite element model (FEM) of the graphite cutting process. The internal crystal structure of graphite was modelled by a Voronoi structure, and a cohesion unit was globally embedded into the solid unit to simulate crack initiation and growth. In addition, the complete process of chip formation and removal was demonstrated. The analysis of the simulation results showed that the graphite material underwent three periodic cycles of material removal during the cutting process, i.e., large, tiny, and small removal stages. Meanwhile, the simulation results indicated that when ac was large enough, the crack gradually grew inside the graphite and then turned to the upper surface of the graphite. However, when ac was tiny enough, the cracks hardly expanded towards the inside of the graphite but grew upwards for a short period. Then, orthogonal cutting experiments of graphite were conducted, and the FEM was verified based on the experimental chip morphology, machined surface morphology, and current geometric model of the graphite cutting process. The simulation and experimental results were consistent. The hereby-presented FEM was a complement to simulations of the processing of brittle materials.
Keywords
chip morphology, crack initiation and growth, finite element modelling, graphite, machined surface morphology
Subject
Suggested Citation
Yang D, Wei F, Wang W, Zhang Y, Zeng L. Finite Element Modelling and Experimental Validation of the Graphite Cutting Process. (2023). LAPSE:2023.36867
Author Affiliations
Yang D: School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, China [ORCID]
Wei F: School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, China
Wang W: School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, China
Zhang Y: School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, China
Zeng L: School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, China
Journal Name
Processes
Volume
11
Issue
9
First Page
2546
Year
2023
Publication Date
2023-08-25
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr11092546, Publication Type: Journal Article
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LAPSE:2023.36867
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doi:10.3390/pr11092546
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Nov 30, 2023
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CC BY 4.0
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[v1] (Original Submission)
Nov 30, 2023
 
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Nov 30, 2023
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Calvin Tsay
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