LAPSE:2023.36565
Published Article
LAPSE:2023.36565
A Thermal Analysis of LASER Beam Welding Using Statistical Approaches
August 3, 2023
Implementing input parameters that match the experimental weld shape is challenging in LASER beam welding (LBW) simulation because the computed heat input and spot for temperature acquisition strongly affect the outcomes. Therefore, this study focuses on investigating the autogenous LBW of AISI 1020 using a three-dimensional heat transfer model that assumes a modified Gaussian heat flux distribution depending on LASER power (Qw), radius (R), and penetration (hp). The influence of such variables on the simulated weld bead was assessed through analysis of variance (ANOVA). The ANOVA returns reliable results as long as the data is normally distributed. The input radius exerts the most prominent influence. Taguchi’s design defined the studied data reducing about 65% of the simulations compared to a full factorial design. The optimum values to match the computed outcomes to lab-controlled experiments were 2400 W for power (80% efficiency), 0.50 mm for radius, and 1.64 mm for penetration. Moreover, the experimental errors regarding thermocouples positioning were corrected using linear interpolation. A parallel computing algorithm to obtain the temperature field reduces computational costs and may be applied in real-world scenarios to determine parameters that achieve the expected joint quality. The proposed methodology could reduce the required time to optimize a welding process, saving development and experimental costs.
Keywords
Compute Unified Device Architecture (CUDA-C), heat transfer simulation, LASER welding, parallel computing, parameter optimization, Taguchi’s design
Suggested Citation
de Oliveira AFM, Magalhães EDS, Paes LEDS, Pereira M, da Silva LRR. A Thermal Analysis of LASER Beam Welding Using Statistical Approaches. (2023). LAPSE:2023.36565
Author Affiliations
de Oliveira AFM: Departamento de Energia, Laboratório de Engenharia Térmica Aplicada—LETA, Instituto Tecnológico de Aeronáutica—ITA, São José dos Campos 12228-900, SP, Brazil [ORCID]
Magalhães EDS: Departamento de Energia, Laboratório de Engenharia Térmica Aplicada—LETA, Instituto Tecnológico de Aeronáutica—ITA, São José dos Campos 12228-900, SP, Brazil [ORCID]
Paes LEDS: Faculdade de Engenharia Mecânica, Centro de Pesquisa e Desenvolvimento em Processos de Soldagem e Manufatura Aditiva—LAPROSOLDA, Universidade Federal de Uberlândia—UFU, Uberlândia 38400-902, MG, Brazil [ORCID]
Pereira M: Departamento de Engenharia Mecânica, Universidade Federal de Santa Catarina—UFSC, Florianópolis 88040-900, SC, Brazil
da Silva LRR: Faculdade de Engenharia Mecânica, Centro de Pesquisa e Desenvolvimento em Processos de Soldagem e Manufatura Aditiva—LAPROSOLDA, Universidade Federal de Uberlândia—UFU, Uberlândia 38400-902, MG, Brazil [ORCID]
Journal Name
Processes
Volume
11
Issue
7
First Page
2023
Year
2023
Publication Date
2023-07-06
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr11072023, Publication Type: Journal Article
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LAPSE:2023.36565
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doi:10.3390/pr11072023
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Aug 3, 2023
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CC BY 4.0
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[v1] (Original Submission)
Aug 3, 2023
 
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Aug 3, 2023
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https://psecommunity.org/LAPSE:2023.36565
 
Original Submitter
Calvin Tsay
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