LAPSE:2023.33428
Published Article
LAPSE:2023.33428
Steam Turbine Rotor Stress Control through Nonlinear Model Predictive Control
Stefano Dettori, Alessandro Maddaloni, Filippo Galli, Valentina Colla, Federico Bucciarelli, Damaso Checcacci, Annamaria Signorini
April 21, 2023
The current flexibility of the energy market requires operating steam turbines that have challenging operation requirements such as variable steam conditions and higher number of startups. This article proposes an advanced control system based on the Nonlinear Model Predictive Control (NMPC) technique, which allows to speed up the start-up of steam turbines and increase the energy produced while maintaining rotor stress as a constraint variable. A soft sensor for the online calculation of rotor stress is presented together with the steam turbine control logic. Then, we present how the computational cost of the controller was contained by reducing the order of the formulation of the optimization problem, adjusting the scheduling of the optimizer routine, and tuning the parameters of the controller itself. The performance of the control system has been compared with respect to the PI Controller architecture fed by the soft sensor results and with standard pre-calculated curves. The control architecture was evaluated in a simulation exploiting actual data from a Concentrated Solar Power Plant. The NMPC technique shows an increase in performance, with respect to the custom PI control application, and encouraging results.
Keywords
Nonlinear Model Predictive Control, rotor stress control, steam turbine startup
Suggested Citation
Dettori S, Maddaloni A, Galli F, Colla V, Bucciarelli F, Checcacci D, Signorini A. Steam Turbine Rotor Stress Control through Nonlinear Model Predictive Control. (2023). LAPSE:2023.33428
Author Affiliations
Dettori S: Scuola Superiore Sant’Anna, TeCIP Institute, Information and Communication Technologies for Complex Industrial Systems and Processes (ICT-COISP), Via Moruzzi 1, 56124 Pisa, Italy [ORCID]
Maddaloni A: Scuola Superiore Sant’Anna, TeCIP Institute, Information and Communication Technologies for Complex Industrial Systems and Processes (ICT-COISP), Via Moruzzi 1, 56124 Pisa, Italy
Galli F: Scuola Superiore Sant’Anna, TeCIP Institute, Information and Communication Technologies for Complex Industrial Systems and Processes (ICT-COISP), Via Moruzzi 1, 56124 Pisa, Italy
Colla V: Scuola Superiore Sant’Anna, TeCIP Institute, Information and Communication Technologies for Complex Industrial Systems and Processes (ICT-COISP), Via Moruzzi 1, 56124 Pisa, Italy [ORCID]
Bucciarelli F: Nuovo Pignone Tecnologie s.r.l, Baker Hughes, Via Felice Matteucci 2, 50127 Firenze, Italy
Checcacci D: Nuovo Pignone Tecnologie s.r.l, Baker Hughes, Via Felice Matteucci 2, 50127 Firenze, Italy
Signorini A: Nuovo Pignone Tecnologie s.r.l, Baker Hughes, Via Felice Matteucci 2, 50127 Firenze, Italy
Journal Name
Energies
Volume
14
Issue
13
First Page
3998
Year
2021
Publication Date
2021-07-02
Published Version
ISSN
1996-1073
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Original Submission
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PII: en14133998, Publication Type: Journal Article
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LAPSE:2023.33428
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doi:10.3390/en14133998
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Apr 21, 2023
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