LAPSE:2023.32728
Published Article
LAPSE:2023.32728
Additive Manufacturing and Performance of E-Type Transformer Core
April 20, 2023
Additive manufacturing of ferromagnetic materials for electrical machine applications is maturing. In this work, a full E-type transformer core is printed, characterized, and compared in terms of performance with a conventional Goss textured core. For facilitating a modular winding and eddy current loss reduction, the 3D printed core is assembled from four novel interlocking components, which structurally imitate the E-type core laminations. Both cores are compared at approximately their respective optimal working conditions, at identical magnetizing currents. Due to the superior magnetic properties of the Goss sheet conventional transformer core, 10% reduced efficiency (from 80.5% to 70.1%) and 34% lower power density (from 59 VA/kg to 39 VA/kg) of the printed transformer are identified at operating temperature. The first prototype transformer core demonstrates the state of the art and initial optimization step for further development of additively manufactured soft ferromagnetic components. Further optimization of both the 3D printed material and core design are proposed for obtaining higher electrical performance for AC applications.
Keywords
additive manufacturing, iron losses, magnetic properties, selective laser melting, soft magnetic materials, transformer
Subject
Suggested Citation
Tiismus H, Kallaste A, Belahcen A, Rassolkin A, Vaimann T, Shams Ghahfarokhi P. Additive Manufacturing and Performance of E-Type Transformer Core. (2023). LAPSE:2023.32728
Author Affiliations
Tiismus H: Institute of Electrical Power Engineering and Mechatronics, Tallinn University of Technology, 19086 Tallinn, Estonia [ORCID]
Kallaste A: Institute of Electrical Power Engineering and Mechatronics, Tallinn University of Technology, 19086 Tallinn, Estonia [ORCID]
Belahcen A: Department of Electrical Engineering and Automation, Aalto University, 02150 Espoo, Finland [ORCID]
Rassolkin A: Institute of Electrical Power Engineering and Mechatronics, Tallinn University of Technology, 19086 Tallinn, Estonia [ORCID]
Vaimann T: Institute of Electrical Power Engineering and Mechatronics, Tallinn University of Technology, 19086 Tallinn, Estonia [ORCID]
Shams Ghahfarokhi P: Institute of Electrical Power Engineering and Mechatronics, Tallinn University of Technology, 19086 Tallinn, Estonia; Department of Electrical Machines and Apparatus, Riga Technical University, Kaļķu iela 1, LV-1658 Riga, Latvia [ORCID]
Journal Name
Energies
Volume
14
Issue
11
First Page
3278
Year
2021
Publication Date
2021-06-03
Published Version
ISSN
1996-1073
Version Comments
Original Submission
Other Meta
PII: en14113278, Publication Type: Journal Article
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LAPSE:2023.32728
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doi:10.3390/en14113278
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Apr 20, 2023
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CC BY 4.0
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Apr 20, 2023
 
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