LAPSE:2023.30175v1
Published Article

LAPSE:2023.30175v1
Analysis of Reasons for Reduced Strength of Multiply Conveyor Belt Splices
April 14, 2023
Abstract
Belt conveyors are used for the transportation of bulk materials in a number of different branches of industry, especially in mining and power industries or in shipping ports. The main component of a belt conveyor is its belt, which serves both as a support for the transported material along the conveyor route and as an element in the drive transmission system. Being crucial to the effective and reliable operation of the conveyor, the belt is also its most expensive and the least durable element. A conveyor belt comprises a core, covers and edges. A multiply textile belt, in which the core is constructed of synthetic fibers such as polyamide, polyester or aramid, is the oldest and still the most commonly used conveyor belt type. The plies are joined with a thin layer of rubber or another material (usually the material is the same as the material used in the covers), which provides the required delamination strength to the belt and allows the plies to move relative to each other as the belt is bent. Belts are installed on the conveyors in a closed loop in order to join belt sections, whose number and length depend on the length and type of the belt conveyor. Belts are joined with each other in a splicing procedure. The cutting of the belt core causes belt splices to be prone to concentrated stresses. The discontinued core also causes the belt to be the weakest element in a conveyor belt loop. The article presents the results of strength parameter tests that were performed on laboratory and industrial splices and indicated the reasons for the reduced strength of conveyor belt splices. Splice strength is reduced mainly due to incorrect preparation of the spliced surfaces and to different mechanical parameters of the spliced belts.
Belt conveyors are used for the transportation of bulk materials in a number of different branches of industry, especially in mining and power industries or in shipping ports. The main component of a belt conveyor is its belt, which serves both as a support for the transported material along the conveyor route and as an element in the drive transmission system. Being crucial to the effective and reliable operation of the conveyor, the belt is also its most expensive and the least durable element. A conveyor belt comprises a core, covers and edges. A multiply textile belt, in which the core is constructed of synthetic fibers such as polyamide, polyester or aramid, is the oldest and still the most commonly used conveyor belt type. The plies are joined with a thin layer of rubber or another material (usually the material is the same as the material used in the covers), which provides the required delamination strength to the belt and allows the plies to move relative to each other as the belt is bent. Belts are installed on the conveyors in a closed loop in order to join belt sections, whose number and length depend on the length and type of the belt conveyor. Belts are joined with each other in a splicing procedure. The cutting of the belt core causes belt splices to be prone to concentrated stresses. The discontinued core also causes the belt to be the weakest element in a conveyor belt loop. The article presents the results of strength parameter tests that were performed on laboratory and industrial splices and indicated the reasons for the reduced strength of conveyor belt splices. Splice strength is reduced mainly due to incorrect preparation of the spliced surfaces and to different mechanical parameters of the spliced belts.
Record ID
Keywords
laboratory splice tests, multiply belt splices, multiply conveyor belts, textile conveyor belts
Subject
Suggested Citation
Bajda M, Hardygóra M. Analysis of Reasons for Reduced Strength of Multiply Conveyor Belt Splices. (2023). LAPSE:2023.30175v1
Author Affiliations
Bajda M: Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15 St., 50-421 Wrocław, Poland [ORCID]
Hardygóra M: Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15 St., 50-421 Wrocław, Poland
Hardygóra M: Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15 St., 50-421 Wrocław, Poland
Journal Name
Energies
Volume
14
Issue
5
First Page
1512
Year
2021
Publication Date
2021-03-09
ISSN
1996-1073
Version Comments
Original Submission
Other Meta
PII: en14051512, Publication Type: Journal Article
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LAPSE:2023.30175v1
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https://doi.org/10.3390/en14051512
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