LAPSE:2023.2806
Published Article

LAPSE:2023.2806
Influence of Materials Parameters of the Coil Sheet on the Formation of Defects during the Manufacture of Deep-Drawn Cups
February 21, 2023
Abstract
During the process of deep drawing of cylindrical thin-walled products from aluminum sheets, the occurrence of product defects in the form of breaking the material continuity is observed. This has a very large impact on the efficiency of production lines and the number of generated scraps. The number of defects depends on many factors, including the material and the process properties. Because the problem appears after changing one material to another, while the process parameters do not change, it was assumed that the material has the main influence on the number of defects. To reduce the number of defects, a tool is needed to predict threats to the process. Decision tree models were used for this purpose. Using the tree interaction algorithms, the influence of the chemical composition and strength parameters of the 3xxx series aluminum alloy on the number of generated defects was investigated. Increased Silicon (Si) and Iron (Fe) values generated a higher number of defects. Increased yield strength (YS) and decreased elongation (E) also generated a higher number of defects. Based on the results, a defect prediction tool was created, where after entering the parameters of the material, it is possible to predict production hazards.
During the process of deep drawing of cylindrical thin-walled products from aluminum sheets, the occurrence of product defects in the form of breaking the material continuity is observed. This has a very large impact on the efficiency of production lines and the number of generated scraps. The number of defects depends on many factors, including the material and the process properties. Because the problem appears after changing one material to another, while the process parameters do not change, it was assumed that the material has the main influence on the number of defects. To reduce the number of defects, a tool is needed to predict threats to the process. Decision tree models were used for this purpose. Using the tree interaction algorithms, the influence of the chemical composition and strength parameters of the 3xxx series aluminum alloy on the number of generated defects was investigated. Increased Silicon (Si) and Iron (Fe) values generated a higher number of defects. Increased yield strength (YS) and decreased elongation (E) also generated a higher number of defects. Based on the results, a defect prediction tool was created, where after entering the parameters of the material, it is possible to predict production hazards.
Record ID
Keywords
chemical composition, classification tree, correlations, damaged cans, decision tree models, influence, mechanical parameters, model C&RT, regression tree, short cans
Subject
Suggested Citation
Baran W, Regulski K, Milenin A. Influence of Materials Parameters of the Coil Sheet on the Formation of Defects during the Manufacture of Deep-Drawn Cups. (2023). LAPSE:2023.2806
Author Affiliations
Baran W: Can-Pack S.A., Business Support Service, 32-800 Brzesko, Poland
Regulski K: Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, 30-059 Kraków, Poland [ORCID]
Milenin A: Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, 30-059 Kraków, Poland [ORCID]
Regulski K: Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, 30-059 Kraków, Poland [ORCID]
Milenin A: Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, 30-059 Kraków, Poland [ORCID]
Journal Name
Processes
Volume
10
Issue
3
First Page
578
Year
2022
Publication Date
2022-03-16
ISSN
2227-9717
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Original Submission
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PII: pr10030578, Publication Type: Journal Article
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LAPSE:2023.2806
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https://doi.org/10.3390/pr10030578
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Feb 21, 2023
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