LAPSE:2023.26692
Published Article

LAPSE:2023.26692
Dynamic High Strain Rate Characterization of Lithium-Ion Nickel−Cobalt−Aluminum (NCA) Battery Using Split Hopkinson Tensile/Pressure Bar Methodology
April 3, 2023
Abstract
The dynamic behavior of the lithium-ion battery is evaluated by simulating the full battery system and each corresponding component, including the jellyroll and thin-foil electrodes. The thin-foil electrodes were evaluated using a novel design of split Hopkinson tensile bar (SHTB), while the jellyroll was evaluated using the split Hopkinson pressure bar (SHPB). A new stacking method was employed to strengthen the stress wave signal of the thin-foil electrodes in the SHTB simulation. The characteristic of the stress−strain curve should remain the same regardless of the amount of stacking. The jellyroll dynamic properties were characterized by using the SHPB method. The jellyroll was modeled with Fu-Chang foam and modified crushable foam and compared with experimental results at the loading speeds of 20 and 30 m/s. The dynamic behavior compared very well when it was modeled with Fu-Chang foam. These studies show that the dynamic characterization of Li-ion battery components can be evaluated using tensile loading of stacked layers of thin foil aluminum and copper with SHTB methodology as well as the compressive loading of jellyroll using SHPB methodology. Finally, the dynamic performance of the full system battery can be simulated by using the dynamic properties of each component, which were evaluated using the SHTB and SHPB methodologies.
The dynamic behavior of the lithium-ion battery is evaluated by simulating the full battery system and each corresponding component, including the jellyroll and thin-foil electrodes. The thin-foil electrodes were evaluated using a novel design of split Hopkinson tensile bar (SHTB), while the jellyroll was evaluated using the split Hopkinson pressure bar (SHPB). A new stacking method was employed to strengthen the stress wave signal of the thin-foil electrodes in the SHTB simulation. The characteristic of the stress−strain curve should remain the same regardless of the amount of stacking. The jellyroll dynamic properties were characterized by using the SHPB method. The jellyroll was modeled with Fu-Chang foam and modified crushable foam and compared with experimental results at the loading speeds of 20 and 30 m/s. The dynamic behavior compared very well when it was modeled with Fu-Chang foam. These studies show that the dynamic characterization of Li-ion battery components can be evaluated using tensile loading of stacked layers of thin foil aluminum and copper with SHTB methodology as well as the compressive loading of jellyroll using SHPB methodology. Finally, the dynamic performance of the full system battery can be simulated by using the dynamic properties of each component, which were evaluated using the SHTB and SHPB methodologies.
Record ID
Keywords
battery safety, dynamic impact, split Hopkinson bar, tensile test
Subject
Suggested Citation
Fadillah H, Santosa SP, Gunawan L, Afdhal A, Purwanto A. Dynamic High Strain Rate Characterization of Lithium-Ion Nickel−Cobalt−Aluminum (NCA) Battery Using Split Hopkinson Tensile/Pressure Bar Methodology. (2023). LAPSE:2023.26692
Author Affiliations
Fadillah H: Lightweight Structure Laboratory, Faculty of Mechanical and Aerospace Engineering, Institut Teknologi Bandung (ITB), Jalan Ganesha 10, Bandung 40132, Indonesia; National Center of Sustainable Transportation Technology (NCSTT), Jalan Ganesha 10, Bandung 40 [ORCID]
Santosa SP: Lightweight Structure Laboratory, Faculty of Mechanical and Aerospace Engineering, Institut Teknologi Bandung (ITB), Jalan Ganesha 10, Bandung 40132, Indonesia; National Center of Sustainable Transportation Technology (NCSTT), Jalan Ganesha 10, Bandung 40
Gunawan L: Lightweight Structure Laboratory, Faculty of Mechanical and Aerospace Engineering, Institut Teknologi Bandung (ITB), Jalan Ganesha 10, Bandung 40132, Indonesia; National Center of Sustainable Transportation Technology (NCSTT), Jalan Ganesha 10, Bandung 40
Afdhal A: Lightweight Structure Laboratory, Faculty of Mechanical and Aerospace Engineering, Institut Teknologi Bandung (ITB), Jalan Ganesha 10, Bandung 40132, Indonesia
Purwanto A: National Center of Sustainable Transportation Technology (NCSTT), Jalan Ganesha 10, Bandung 40132, Indonesia; Department of Chemical Engineering, Faculty of Engineering, Universitas Sebelas Maret, Jalan Ir Sutami No.36 A, Surakarta 57126, Indonesia [ORCID]
Santosa SP: Lightweight Structure Laboratory, Faculty of Mechanical and Aerospace Engineering, Institut Teknologi Bandung (ITB), Jalan Ganesha 10, Bandung 40132, Indonesia; National Center of Sustainable Transportation Technology (NCSTT), Jalan Ganesha 10, Bandung 40
Gunawan L: Lightweight Structure Laboratory, Faculty of Mechanical and Aerospace Engineering, Institut Teknologi Bandung (ITB), Jalan Ganesha 10, Bandung 40132, Indonesia; National Center of Sustainable Transportation Technology (NCSTT), Jalan Ganesha 10, Bandung 40
Afdhal A: Lightweight Structure Laboratory, Faculty of Mechanical and Aerospace Engineering, Institut Teknologi Bandung (ITB), Jalan Ganesha 10, Bandung 40132, Indonesia
Purwanto A: National Center of Sustainable Transportation Technology (NCSTT), Jalan Ganesha 10, Bandung 40132, Indonesia; Department of Chemical Engineering, Faculty of Engineering, Universitas Sebelas Maret, Jalan Ir Sutami No.36 A, Surakarta 57126, Indonesia [ORCID]
Journal Name
Energies
Volume
13
Issue
19
Article Number
E5061
Year
2020
Publication Date
2020-09-26
ISSN
1996-1073
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Original Submission
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PII: en13195061, Publication Type: Journal Article
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LAPSE:2023.26692
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https://doi.org/10.3390/en13195061
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