LAPSE:2023.23144
Published Article
LAPSE:2023.23144
Renewable Energy Integration for Steam Supply of Industrial Processes—A Food Processing Case Study
Ron-Hendrik Hechelmann, Jan-Peter Seevers, Alexander Otte, Jan Sponer, Matthias Stark
March 27, 2023
This study highlights the C O 2 , e -emission reduction potentials and related economic consequences for changing steam generation from fossil to renewable. Seven different utility concepts are developed, including a steam accumulator for load management. Peculiarities for the integration of biogas boilers, biomass-fuelled boilers, electrode steam boilers, biomethane-fuelled solid oxide fuel cells, micro gas turbine, solar energy systems, heat pumps and steam accumulators into a steam system with fluctuating steam demand are explained and the energy balance based models for the simulation study are described. The characteristics of batch processes, start up times and part load efficiency are considered via an annual dynamic simulation. Based on a detailed process analysis and dimensioning of the utilities and the accumulator a comprehensive simulation study is conducted for a pet food processing company having an average steam demand of 18,000 MWh at around 9 bar and 3 t/h. The results show that the highest C O 2 , e -emissions reduction of up to 63% is achieved by the transition to a solid biomass-fuelled boiler system. This leads to an increase of the operating costs by 27.8%.
Keywords
biomass boilers, decarbonisation, electrode boiler, energy costs, food processing industry, fuel cell, Solar Thermal, steam systems
Suggested Citation
Hechelmann RH, Seevers JP, Otte A, Sponer J, Stark M. Renewable Energy Integration for Steam Supply of Industrial Processes—A Food Processing Case Study. (2023). LAPSE:2023.23144
Author Affiliations
Hechelmann RH: Department for Sustainable Products and Processes (upp), University Kassel, Kurt-Wolters-Straße 3, 34125 Kassel, Germany [ORCID]
Seevers JP: Department for Sustainable Products and Processes (upp), University Kassel, Kurt-Wolters-Straße 3, 34125 Kassel, Germany
Otte A: Department for Sustainable Products and Processes (upp), University Kassel, Kurt-Wolters-Straße 3, 34125 Kassel, Germany
Sponer J: Department for Sustainable Products and Processes (upp), University Kassel, Kurt-Wolters-Straße 3, 34125 Kassel, Germany
Stark M: Technische Hochschule Ingolstadt, Institute of new Energy Systems, Esplanade 10, 85049 Ingolstadt, Germany
Journal Name
Energies
Volume
13
Issue
10
Article Number
E2532
Year
2020
Publication Date
2020-05-16
Published Version
ISSN
1996-1073
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Original Submission
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PII: en13102532, Publication Type: Journal Article
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LAPSE:2023.23144
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doi:10.3390/en13102532
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Mar 27, 2023
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