LAPSE:2023.22827
Published Article

LAPSE:2023.22827
Experimental and Simulation Modal Analysis of a Prismatic Battery Module
March 24, 2023
Abstract
The battery pack is the core component of a new energy vehicle (NEV), and reducing the impact of vibration induced resonance from the ground is a prerequisite for the safety of an NEV. For a high-performance battery pack design, a clear understanding of the structural dynamics of the key part of battery pack, such as the battery module, is of great significance. Additionally, a proper computational model for simulations of battery module also plays a key role in correctly predicting the dynamic response of battery packs. In this paper, an experimental modal analysis (EMA) was performed on a typical commercial battery module, composed of twelve 37Ah lithium nickel manganese cobalt oxide (NMC) prismatic cells, to obtain modal parameters such as mode shapes and natural frequencies. Additionally, three modeling methods for a prismatic battery module were established for the simulation modal analysis. The method of simplifying the prismatic cell to homogenous isotropic material had a better performance than the detailed modeling method, in predicting the modal parameters. Simultaneously, a novel method that can quickly obtain the equivalent parameters of the cell was proposed. The experimental results indicated that the fundamental frequency of battery module was higher than the excitation frequency range (0−150 Hz) from the ground. The mode shapes of the simulation results were in good agreement with the experimental results, and the average error of the natural frequency was below 10%, which verified the validity of the numerical model.
The battery pack is the core component of a new energy vehicle (NEV), and reducing the impact of vibration induced resonance from the ground is a prerequisite for the safety of an NEV. For a high-performance battery pack design, a clear understanding of the structural dynamics of the key part of battery pack, such as the battery module, is of great significance. Additionally, a proper computational model for simulations of battery module also plays a key role in correctly predicting the dynamic response of battery packs. In this paper, an experimental modal analysis (EMA) was performed on a typical commercial battery module, composed of twelve 37Ah lithium nickel manganese cobalt oxide (NMC) prismatic cells, to obtain modal parameters such as mode shapes and natural frequencies. Additionally, three modeling methods for a prismatic battery module were established for the simulation modal analysis. The method of simplifying the prismatic cell to homogenous isotropic material had a better performance than the detailed modeling method, in predicting the modal parameters. Simultaneously, a novel method that can quickly obtain the equivalent parameters of the cell was proposed. The experimental results indicated that the fundamental frequency of battery module was higher than the excitation frequency range (0−150 Hz) from the ground. The mode shapes of the simulation results were in good agreement with the experimental results, and the average error of the natural frequency was below 10%, which verified the validity of the numerical model.
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Keywords
experimental modal analysis, finite element model, homogenous isotropic material, lithium-ion cell, prismatic battery module, structural dynamics
Subject
Suggested Citation
Xia B, Liu F, Xu C, Liu Y, Lai Y, Zheng W, Wang W. Experimental and Simulation Modal Analysis of a Prismatic Battery Module. (2023). LAPSE:2023.22827
Author Affiliations
Xia B: Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
Liu F: Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
Xu C: Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
Liu Y: Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
Lai Y: Sunwoda Electronic Co. Ltd., Shenzhen 518108, China
Zheng W: Sunwoda Electronic Co. Ltd., Shenzhen 518108, China
Wang W: Sunwoda Electronic Co. Ltd., Shenzhen 518108, China
Liu F: Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
Xu C: Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
Liu Y: Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
Lai Y: Sunwoda Electronic Co. Ltd., Shenzhen 518108, China
Zheng W: Sunwoda Electronic Co. Ltd., Shenzhen 518108, China
Wang W: Sunwoda Electronic Co. Ltd., Shenzhen 518108, China
Journal Name
Energies
Volume
13
Issue
8
Article Number
E2046
Year
2020
Publication Date
2020-04-20
ISSN
1996-1073
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PII: en13082046, Publication Type: Journal Article
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LAPSE:2023.22827
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https://doi.org/10.3390/en13082046
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Mar 24, 2023
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