LAPSE:2023.22504
Published Article

LAPSE:2023.22504
Small-Sized Pulsating Heat Pipes/Oscillating Heat Pipes with Low Thermal Resistance and High Heat Transport Capability
March 24, 2023
Abstract
Electronics (particularly power electronics) are the core element in many energy-related applications. Due to the increasing power density of electronic parts, the demands on thermal management solutions have risen considerably. As a novel passive and highly efficient cooling technology, pulsating heat pipes (PHPs) can transfer heat away from critical hotspots. In this work, we present two types of small and compact PHPs with footprints of 50 × 100 mm2, thicknesses of 2 and 2.5 mm and with high fluid channel density, optimized for cooling electronic parts with high power densities. The characterization of these PHPs was carried out with a strong relation to practical applications, revealing excellent thermal properties. The thermal resistance was found to be up to 90% lower than that of a comparable solid copper plate. Thus, a hot part with defined heating power would remain at a much lower temperature level and, for the same heater temperature, a much larger heating power could be applied. Moreover, the dependence of PHP operation and thermal properties on water and air cooling, condenser area size and orientation is examined. Under some test configurations, dryout conditions are observed which could be avoided by choosing an appropriate size for the fluid channels, heater and condenser.
Electronics (particularly power electronics) are the core element in many energy-related applications. Due to the increasing power density of electronic parts, the demands on thermal management solutions have risen considerably. As a novel passive and highly efficient cooling technology, pulsating heat pipes (PHPs) can transfer heat away from critical hotspots. In this work, we present two types of small and compact PHPs with footprints of 50 × 100 mm2, thicknesses of 2 and 2.5 mm and with high fluid channel density, optimized for cooling electronic parts with high power densities. The characterization of these PHPs was carried out with a strong relation to practical applications, revealing excellent thermal properties. The thermal resistance was found to be up to 90% lower than that of a comparable solid copper plate. Thus, a hot part with defined heating power would remain at a much lower temperature level and, for the same heater temperature, a much larger heating power could be applied. Moreover, the dependence of PHP operation and thermal properties on water and air cooling, condenser area size and orientation is examined. Under some test configurations, dryout conditions are observed which could be avoided by choosing an appropriate size for the fluid channels, heater and condenser.
Record ID
Keywords
cooling, electronics cooling, heat transfer, oscillating heat pipes, pulsating heat pipes, thermal resistance
Subject
Suggested Citation
Winkler M, Rapp D, Mahlke A, Zunftmeister F, Vergez M, Wischerhoff E, Clade J, Bartholomé K, Schäfer-Welsen O. Small-Sized Pulsating Heat Pipes/Oscillating Heat Pipes with Low Thermal Resistance and High Heat Transport Capability. (2023). LAPSE:2023.22504
Author Affiliations
Winkler M: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany
Rapp D: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany
Mahlke A: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany
Zunftmeister F: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany
Vergez M: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany
Wischerhoff E: Fraunhofer Institute for Applied Polymer Research IAP, Geiselbergstraße 69, 14476 Potsdam, Germany
Clade J: Fraunhofer Institute for Silicate Research ISC, Neunerpl. 2, 97082 Würzburg, Germany
Bartholomé K: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany [ORCID]
Schäfer-Welsen O: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany
Rapp D: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany
Mahlke A: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany
Zunftmeister F: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany
Vergez M: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany
Wischerhoff E: Fraunhofer Institute for Applied Polymer Research IAP, Geiselbergstraße 69, 14476 Potsdam, Germany
Clade J: Fraunhofer Institute for Silicate Research ISC, Neunerpl. 2, 97082 Würzburg, Germany
Bartholomé K: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany [ORCID]
Schäfer-Welsen O: Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstraße 8, 79110 Freiburg, Germany
Journal Name
Energies
Volume
13
Issue
7
Article Number
E1736
Year
2020
Publication Date
2020-04-05
ISSN
1996-1073
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Original Submission
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PII: en13071736, Publication Type: Journal Article
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LAPSE:2023.22504
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https://doi.org/10.3390/en13071736
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Mar 24, 2023
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