Abstract
Vibration signals from centrifugal pumps are nonlinear, non-smooth, and possess implied trend terms, which makes it difficult for traditional signal processing methods to accurately extract their fault characteristics and details. With a view to rectifying this, we introduced empirical mode decomposition (EMD) to extract the trend term signals. These were then refit using the least squares (LS) method. The result (EMD-LS) was then combined with multi-fractal theory to form a new signal identification method (EMD-LS-MFDFA), whose accuracy was verified with a binomial multi-fractal sequence (BMS). Then, based on the centrifugal pump test platform, the vibration signals of shell failures under different degrees of cavitation and separate states of loosened foot bolts were collected. The signals’ multi-fractal spectra parameters were analyzed using the EMD-LS-MFDFA method, from which five spectral parameters (Δα, Δf, α0, αmax, and αmin) were extracted for comparison and analysis. The results showed EMD-LS-MFDFA’s performance was closer to the BMS theoretical value than that of MFDFA, displayed high accuracy, and was fully capable of revealing the multiple fractal characteristics of the centrifugal pump fault vibration signal. Additionally, the mean values of the five types of multi-fractal spectral characteristic parameters it extracted were much greater than the normal state values. This indicates that the parameters could effectively distinguish the normal state and fault state of the centrifugal pump. Moreover, α0 and αmax had a smaller mean square than Δα, Δf and αmin, and their stability was higher. Thus, compared to the feature parameters extracted by MFDFA, our method could better realize the separation between the normal state, cavitation (whether slight, moderate, or severe), and when the anchor bolt was loose. This can be used to characterize centrifugal pump failure, quantify and characterize a pump’s different working states, and provide a meaningful reference for the diagnosis and study of pump faults.