LAPSE:2023.19455v1
Published Article

LAPSE:2023.19455v1
A Process-Planning Framework for Sustainable Manufacturing
March 9, 2023
Abstract
Process planning in manufacturing today focuses on optimizing the conflicting targets of cost, quality, and time. Due to increasing social awareness and subsequent governmental regulation, environmental impact becomes a fourth major aspect. Eventually, sustainability in manufacturing ensures future competitiveness. In this paper, a framework for the planning of sustainable manufacturing is proposed. It is based on the abstraction and generalization of manufacturing resources and part descriptions, which are matched and ranked using a multi-criteria decision analysis method. Manufacturing resources provide values for cost, quality, time and environmental impacts, which multiply with their usage within a manufacturing task for a specific part. The framework is validated with a detailed modeling of a laser machine as a resource revealing benefits and optimization potential of the underlying data model. Finally, the framework is applied to a use case of a flange part with two different manufacturing strategies, i.e., laser metal-wire deposition and conventional milling. The most influential parameters regarding the environmental impacts are the raw material input, the manufacturing energy consumption and the machine production itself. In general, the framework enabled the identification of non-predetermined manufacturing possibilities and the comprehensive comparison of production resources.
Process planning in manufacturing today focuses on optimizing the conflicting targets of cost, quality, and time. Due to increasing social awareness and subsequent governmental regulation, environmental impact becomes a fourth major aspect. Eventually, sustainability in manufacturing ensures future competitiveness. In this paper, a framework for the planning of sustainable manufacturing is proposed. It is based on the abstraction and generalization of manufacturing resources and part descriptions, which are matched and ranked using a multi-criteria decision analysis method. Manufacturing resources provide values for cost, quality, time and environmental impacts, which multiply with their usage within a manufacturing task for a specific part. The framework is validated with a detailed modeling of a laser machine as a resource revealing benefits and optimization potential of the underlying data model. Finally, the framework is applied to a use case of a flange part with two different manufacturing strategies, i.e., laser metal-wire deposition and conventional milling. The most influential parameters regarding the environmental impacts are the raw material input, the manufacturing energy consumption and the machine production itself. In general, the framework enabled the identification of non-predetermined manufacturing possibilities and the comprehensive comparison of production resources.
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Keywords
computer-aided process planning, laser metal-wire deposition, life-cycle assessment, sustainable manufacturing
Subject
Suggested Citation
Reiff C, Buser M, Betten T, Onuseit V, Hoßfeld M, Wehner D, Riedel O. A Process-Planning Framework for Sustainable Manufacturing. (2023). LAPSE:2023.19455v1
Author Affiliations
Reiff C: Institute for Control Engineering of Machine Tools and Manufacturing Units (ISW), University of Stuttgart, Seidenstrasse 36, 70174 Stuttgart, Germany [ORCID]
Buser M: Institut für Strahlwerkzeuge (IFSW), University of Stuttgart, Pfaffenwaldring 43, 70596 Stuttgart, Germany
Betten T: Institute for Acoustics and Building Physics (IABP), University of Stuttgart, Wankelstraße 5, 70563 Stuttgart, Germany [ORCID]
Onuseit V: Institut für Strahlwerkzeuge (IFSW), University of Stuttgart, Pfaffenwaldring 43, 70596 Stuttgart, Germany [ORCID]
Hoßfeld M: Institut für Strahlwerkzeuge (IFSW), University of Stuttgart, Pfaffenwaldring 43, 70596 Stuttgart, Germany [ORCID]
Wehner D: Fraunhofer Institute for Building Physics (IBP), Wankelstraße 5, 70563 Stuttgart, Germany [ORCID]
Riedel O: Institute for Control Engineering of Machine Tools and Manufacturing Units (ISW), University of Stuttgart, Seidenstrasse 36, 70174 Stuttgart, Germany [ORCID]
Buser M: Institut für Strahlwerkzeuge (IFSW), University of Stuttgart, Pfaffenwaldring 43, 70596 Stuttgart, Germany
Betten T: Institute for Acoustics and Building Physics (IABP), University of Stuttgart, Wankelstraße 5, 70563 Stuttgart, Germany [ORCID]
Onuseit V: Institut für Strahlwerkzeuge (IFSW), University of Stuttgart, Pfaffenwaldring 43, 70596 Stuttgart, Germany [ORCID]
Hoßfeld M: Institut für Strahlwerkzeuge (IFSW), University of Stuttgart, Pfaffenwaldring 43, 70596 Stuttgart, Germany [ORCID]
Wehner D: Fraunhofer Institute for Building Physics (IBP), Wankelstraße 5, 70563 Stuttgart, Germany [ORCID]
Riedel O: Institute for Control Engineering of Machine Tools and Manufacturing Units (ISW), University of Stuttgart, Seidenstrasse 36, 70174 Stuttgart, Germany [ORCID]
Journal Name
Energies
Volume
14
Issue
18
First Page
5811
Year
2021
Publication Date
2021-09-14
ISSN
1996-1073
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Original Submission
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PII: en14185811, Publication Type: Journal Article
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LAPSE:2023.19455v1
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