LAPSE:2023.15916
Published Article

LAPSE:2023.15916
Metal Additive Manufacturing for Electrical Machines: Technology Review and Latest Advancements
March 2, 2023
Abstract
Metal additive manufacturing (AM) has been growing remarkably in the past few years. Thanks to the advantages of unmatched flexibility and zero material waste, this clean technology opens the door for new design solutions with greater material efficiency, which are not possible through conventional machining techniques. In this paper, we provide a technology overview of metal AM techniques that can be utilized in a wide range of applications, including constructing electrical machines. Different techniques of metal AM are discussed and compared. Additionally, the impact of the material forms (powder/wire) on printing speed and quality are studied. Based on the industrial and technical literature, this paper provides a comprehensive review of metal AM in the fabrication of electrical machines and their applications. This includes the current state of the art and associated benefits of AM in these applications.
Metal additive manufacturing (AM) has been growing remarkably in the past few years. Thanks to the advantages of unmatched flexibility and zero material waste, this clean technology opens the door for new design solutions with greater material efficiency, which are not possible through conventional machining techniques. In this paper, we provide a technology overview of metal AM techniques that can be utilized in a wide range of applications, including constructing electrical machines. Different techniques of metal AM are discussed and compared. Additionally, the impact of the material forms (powder/wire) on printing speed and quality are studied. Based on the industrial and technical literature, this paper provides a comprehensive review of metal AM in the fabrication of electrical machines and their applications. This includes the current state of the art and associated benefits of AM in these applications.
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Keywords
3D printed windings, additive manufacturing, directed energy deposition, electrical machines, metal AM, powder bed fusion
Subject
Suggested Citation
Selema A, Ibrahim MN, Sergeant P. Metal Additive Manufacturing for Electrical Machines: Technology Review and Latest Advancements. (2023). LAPSE:2023.15916
Author Affiliations
Selema A: Department of Electromechanical, Systems, and Metal Engineering, Ghent University, 9000 Ghent, Belgium; ; Department of Electrical Engineering, Faculty of Engineering, Menoufia University, Menoufia 32511, Egypt [ORCID]
Ibrahim MN: Department of Electromechanical, Systems, and Metal Engineering, Ghent University, 9000 Ghent, Belgium; ; Department of Electrical Engineering, Kafrelshiekh University, Kafrelshiekh 33511, Egypt [ORCID]
Sergeant P: Department of Electromechanical, Systems, and Metal Engineering, Ghent University, 9000 Ghent, Belgium; [ORCID]
Ibrahim MN: Department of Electromechanical, Systems, and Metal Engineering, Ghent University, 9000 Ghent, Belgium; ; Department of Electrical Engineering, Kafrelshiekh University, Kafrelshiekh 33511, Egypt [ORCID]
Sergeant P: Department of Electromechanical, Systems, and Metal Engineering, Ghent University, 9000 Ghent, Belgium; [ORCID]
Journal Name
Energies
Volume
15
Issue
3
First Page
1076
Year
2022
Publication Date
2022-01-31
ISSN
1996-1073
Version Comments
Original Submission
Other Meta
PII: en15031076, Publication Type: Review
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LAPSE:2023.15916
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https://doi.org/10.3390/en15031076
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