Abstract
In this study, an online cell screening algorithm is proposed to estimate the maximum peak current considering the cell inconsistencies in battery packs for electric vehicles. Based on the equivalent circuit model, the maximum peak current is mathematically defined, and the inconsistency parameters affecting the maximum peak current are analyzed. The proposed algorithm compares the inconsistency parameters of each cell and subsequently selects a cell or a group of cells whose voltage can exceed the allowable voltage range. The maximum peak current is determined based on the selected cells, while ensuring that all the cells are charged and discharged within the allowable voltage range. The feasibility and superiority of the proposed algorithm are verified through an experiment conducted on a commercially manufactured battery pack for electric vehicles.