LAPSE:2023.14184
Published Article

LAPSE:2023.14184
Towards Designing an Innovative Industrial Fan: Developing Regression and Neural Models Based on Remote Mass Measurements
March 1, 2023
Abstract
This article presents the process of the construction and testing a remote, fully autonomous system for measuring the operational parameters of fans. The measurement results obtained made it possible to create and verify mathematical models using linear regression and neural networks. The process was implemented as part of the first stage of an innovative project. The article presents detailed steps of constructing a system to collect and process measurement data from fans installed in actual operating conditions and the results of analysis of this data. In particular, a measurement infrastructure was developed, defined, and implemented. Measuring equipment was mounted on selected ventilation systems with relevant fans. Systems were implemented that allowed continuous measurement of ventilation system parameters and remote transmission of data to a server where it was regularly analysed and selected for use in the process of modelling and diagnostics. Pearson’s correlation analysis for p < 0.05 indicated that all seven parameters (suction temperature, discharge temperature, suction pressure, current consumption, rotational speed, humidity, and flow) were significantly correlated with efficiency (p < 0.001). A satisfactory level of correlation between the selected parameters measured in actual conditions and the characteristics of the fan and the ventilation system was experimentally verified. This was determined by finding 4 statistically significant parameters at a confidence level of 95%. This allowed the creation of two mathematical models of the fan system and the ventilation system using linear regression and neural networks. The linear regression model showed that the suction temperature, discharge temperature, and air humidity did not affect the fan efficiency (they are statistically insignificant, p > 0.05). The neural model, which considered all measured parameters, achieved the same accuracy as the model based on four significant parameters: suction pressure, current consumption, rotational speed, and flow.
This article presents the process of the construction and testing a remote, fully autonomous system for measuring the operational parameters of fans. The measurement results obtained made it possible to create and verify mathematical models using linear regression and neural networks. The process was implemented as part of the first stage of an innovative project. The article presents detailed steps of constructing a system to collect and process measurement data from fans installed in actual operating conditions and the results of analysis of this data. In particular, a measurement infrastructure was developed, defined, and implemented. Measuring equipment was mounted on selected ventilation systems with relevant fans. Systems were implemented that allowed continuous measurement of ventilation system parameters and remote transmission of data to a server where it was regularly analysed and selected for use in the process of modelling and diagnostics. Pearson’s correlation analysis for p < 0.05 indicated that all seven parameters (suction temperature, discharge temperature, suction pressure, current consumption, rotational speed, humidity, and flow) were significantly correlated with efficiency (p < 0.001). A satisfactory level of correlation between the selected parameters measured in actual conditions and the characteristics of the fan and the ventilation system was experimentally verified. This was determined by finding 4 statistically significant parameters at a confidence level of 95%. This allowed the creation of two mathematical models of the fan system and the ventilation system using linear regression and neural networks. The linear regression model showed that the suction temperature, discharge temperature, and air humidity did not affect the fan efficiency (they are statistically insignificant, p > 0.05). The neural model, which considered all measured parameters, achieved the same accuracy as the model based on four significant parameters: suction pressure, current consumption, rotational speed, and flow.
Record ID
Keywords
entrepreneurial organisation, fan characteristics, fans, linear regression, managing innovative project, measurements, neural networks, remote measurement and diagnostic systems
Suggested Citation
Czyżewicz J, Jaskólski P, Ziemiański P, Piwowarski M, Bortkiewicz M, Laszuk K, Galara I, Pawłowska M, Cybulski K. Towards Designing an Innovative Industrial Fan: Developing Regression and Neural Models Based on Remote Mass Measurements. (2023). LAPSE:2023.14184
Author Affiliations
Czyżewicz J: Faculty of Mechanical Engineering and Ship Technology, Gdańsk University of Technology, ul. Gabriela Narutowicza 11/12, 80-233 Gdańsk, Poland
Jaskólski P: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Ziemiański P: Faculty of Management and Economics, Gdańsk University of Technology, ul. Gabriela Narutowicza 11/12, 80-233 Gdańsk, Poland [ORCID]
Piwowarski M: Faculty of Mechanical Engineering and Ship Technology, Gdańsk University of Technology, ul. Gabriela Narutowicza 11/12, 80-233 Gdańsk, Poland [ORCID]
Bortkiewicz M: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Laszuk K: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Galara I: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Pawłowska M: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Cybulski K: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Jaskólski P: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Ziemiański P: Faculty of Management and Economics, Gdańsk University of Technology, ul. Gabriela Narutowicza 11/12, 80-233 Gdańsk, Poland [ORCID]
Piwowarski M: Faculty of Mechanical Engineering and Ship Technology, Gdańsk University of Technology, ul. Gabriela Narutowicza 11/12, 80-233 Gdańsk, Poland [ORCID]
Bortkiewicz M: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Laszuk K: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Galara I: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Pawłowska M: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Cybulski K: Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland
Journal Name
Energies
Volume
15
Issue
7
First Page
2425
Year
2022
Publication Date
2022-03-25
ISSN
1996-1073
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Original Submission
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PII: en15072425, Publication Type: Journal Article
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LAPSE:2023.14184
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https://doi.org/10.3390/en15072425
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