LAPSE:2023.1265
Published Article

LAPSE:2023.1265
Hierarchical Deep LSTM for Fault Detection and Diagnosis for a Chemical Process
February 21, 2023
Abstract
A hierarchical structure based on a Deep LSTM Supervised Autoencoder Neural Network (Deep LSTM-SAE NN) is presented for the detection and classification of faults in industrial plants. The proposed methodology has the ability to classify incipient faults that are difficult to detect and diagnose with traditional and many recent methods. Faults are grouped into different subsets according to the degree of difficulty to classify them accurately in the proposed hierarchical structure. External pseudo-random binary signals (PRBS) are injected in the system to enhance the identification of incipient faults. The approach is illustrated on the benchmark process (Tennessee Eastman Process) in order to compare across different methodologies. The efficacy of the proposed method is shown by a comprehensive comparison between many recent and traditional fault detection and diagnosis methods in the literature for Tennessee Eastman Process. The proposed work results in significant improvements in the classification of faults over both multivariate linear model-based strategies and non-hierarchical nonlinear model-based strategies.
A hierarchical structure based on a Deep LSTM Supervised Autoencoder Neural Network (Deep LSTM-SAE NN) is presented for the detection and classification of faults in industrial plants. The proposed methodology has the ability to classify incipient faults that are difficult to detect and diagnose with traditional and many recent methods. Faults are grouped into different subsets according to the degree of difficulty to classify them accurately in the proposed hierarchical structure. External pseudo-random binary signals (PRBS) are injected in the system to enhance the identification of incipient faults. The approach is illustrated on the benchmark process (Tennessee Eastman Process) in order to compare across different methodologies. The efficacy of the proposed method is shown by a comprehensive comparison between many recent and traditional fault detection and diagnosis methods in the literature for Tennessee Eastman Process. The proposed work results in significant improvements in the classification of faults over both multivariate linear model-based strategies and non-hierarchical nonlinear model-based strategies.
Record ID
Keywords
autoencoders, classification, deep learning, fault detection and diagnosis, incipient faults, LSTM, statistical process monitoring (SPC), Tennessee Eastman Process
Suggested Citation
Agarwal P, Gonzalez JIM, Elkamel A, Budman H. Hierarchical Deep LSTM for Fault Detection and Diagnosis for a Chemical Process. (2023). LAPSE:2023.1265
Author Affiliations
Agarwal P: Department of Chemical Engineering, University of Waterloo, Waterloo, ON N2L 3G1, Canada [ORCID]
Gonzalez JIM: Department of Chemical Engineering, University of Waterloo, Waterloo, ON N2L 3G1, Canada
Elkamel A: Department of Chemical Engineering, University of Waterloo, Waterloo, ON N2L 3G1, Canada
Budman H: Department of Chemical Engineering, University of Waterloo, Waterloo, ON N2L 3G1, Canada [ORCID]
Gonzalez JIM: Department of Chemical Engineering, University of Waterloo, Waterloo, ON N2L 3G1, Canada
Elkamel A: Department of Chemical Engineering, University of Waterloo, Waterloo, ON N2L 3G1, Canada
Budman H: Department of Chemical Engineering, University of Waterloo, Waterloo, ON N2L 3G1, Canada [ORCID]
Journal Name
Processes
Volume
10
Issue
12
First Page
2557
Year
2022
Publication Date
2022-12-01
ISSN
2227-9717
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Original Submission
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PII: pr10122557, Publication Type: Journal Article
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LAPSE:2023.1265
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https://doi.org/10.3390/pr10122557
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Feb 21, 2023
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