Abstract
High heat flux dissipation from the Lithium-ion battery pack of hybrid electric vehicles is one of the major concerns in the automotive sector, since it directly affects the performance and it may also lead to permanent failure. Among various thermal management systems, forced air cooling is most favorable due to its light weight, compactness, lower cost, and design flexibility. In the present work, a battery thermal management system with the two types of vortex generator in the coolant passage has been used to enhance the performance. A numerical model has been developed in commercial code to investigate the performance of the delta winglet and circular protrusion type vortex generator. Apart from that, both types of vortex generator have been compared in terms of various parameters such as pressure drop, weight, and maximum temperature. From the results of the simulation, it has been observed that both vortex generators performed better at the attack angle of 30° in comparison to the attack angles of 45° and 60°. Furthermore, it has also been found that the cooling system with protrusion as the vortex generator has performed better in terms of thermos-hydraulic performance compared to the cooling system with the delta winglet vortex generator. In addition to that, the protruded system is lighter in weight compared to both the plain and delta winglet systems, and is recommended.