LAPSE:2023.0938
Published Article

LAPSE:2023.0938
A Dynamic Principal Component Analysis and Fréchet-Distance-Based Algorithm for Fault Detection and Isolation in Industrial Processes
February 21, 2023
Abstract
Fault Detection and Isolation (FDI) methodology focuses on maintaining safe and reliable operating conditions within industrial practices which is of crucial importance for the profitability of technologies. In this work, the development of an FDI algorithm based on the use of dynamic principal component analysis (DPCA) and the Fréchet distance δdF metric is explored. The three-tank benchmark problem is studied and utilized to demonstrate the performance of the FDI method for six fault types. A DPCA transformation for the system was established, and fault detection was conducted based on the Q statistic. Fault isolation is also of critical importance for proper intervention to mitigate fault effects. To identify the type of detected faults, the fault responses within the PC subspace were analyzed using the δdF metric. The use of the Fréchet distance metric for the isolation of faults combined with DPCA for feature extraction is a novel technique to the best of the authors’ knowledge that provides a robust computational tool with low computational cost for FDI purposes that fits well into the Industry 4.0 framework.The robustness and sensitivity of the method was validated for a wide variety of signal-to-noise ratio (SNR) conditions, with findings indicating a possible average false and missed alarm rate of 0.1 and a macro-averaged F-score above 0.8 in all cases.
Fault Detection and Isolation (FDI) methodology focuses on maintaining safe and reliable operating conditions within industrial practices which is of crucial importance for the profitability of technologies. In this work, the development of an FDI algorithm based on the use of dynamic principal component analysis (DPCA) and the Fréchet distance δdF metric is explored. The three-tank benchmark problem is studied and utilized to demonstrate the performance of the FDI method for six fault types. A DPCA transformation for the system was established, and fault detection was conducted based on the Q statistic. Fault isolation is also of critical importance for proper intervention to mitigate fault effects. To identify the type of detected faults, the fault responses within the PC subspace were analyzed using the δdF metric. The use of the Fréchet distance metric for the isolation of faults combined with DPCA for feature extraction is a novel technique to the best of the authors’ knowledge that provides a robust computational tool with low computational cost for FDI purposes that fits well into the Industry 4.0 framework.The robustness and sensitivity of the method was validated for a wide variety of signal-to-noise ratio (SNR) conditions, with findings indicating a possible average false and missed alarm rate of 0.1 and a macro-averaged F-score above 0.8 in all cases.
Record ID
Keywords
DPCA, fault detection and isolation, Fréchet distance
Suggested Citation
Tarcsay BL, Bárkányi Á, Chován T, Németh S. A Dynamic Principal Component Analysis and Fréchet-Distance-Based Algorithm for Fault Detection and Isolation in Industrial Processes. (2023). LAPSE:2023.0938
Author Affiliations
Tarcsay BL: Department of Process Engineering, University of Pannonia, 8200 Veszprém, Hungary [ORCID]
Bárkányi Á: Department of Process Engineering, University of Pannonia, 8200 Veszprém, Hungary [ORCID]
Chován T: Department of Process Engineering, University of Pannonia, 8200 Veszprém, Hungary [ORCID]
Németh S: Department of Process Engineering, University of Pannonia, 8200 Veszprém, Hungary [ORCID]
Bárkányi Á: Department of Process Engineering, University of Pannonia, 8200 Veszprém, Hungary [ORCID]
Chován T: Department of Process Engineering, University of Pannonia, 8200 Veszprém, Hungary [ORCID]
Németh S: Department of Process Engineering, University of Pannonia, 8200 Veszprém, Hungary [ORCID]
Journal Name
Processes
Volume
10
Issue
11
First Page
2409
Year
2022
Publication Date
2022-11-15
ISSN
2227-9717
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Original Submission
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PII: pr10112409, Publication Type: Journal Article
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LAPSE:2023.0938
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https://doi.org/10.3390/pr10112409
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Feb 21, 2023
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