LAPSE:2023.0930
Published Article

LAPSE:2023.0930
A Post-Processing Method for Improving the Mechanical Properties of Fused-Filament-Fabricated 3D-Printed Parts
February 21, 2023
Abstract
Fused-filament fabrication is one of the most popular 3D printing techniques for thermoplastic materials because it is easy to use and is low-cost. On the other hand, it has the great limit of being suitable only for developing prototypes, because the printed object generally has low mechanical properties, and this prevents its use in structural applications. To solve this issue, the scientific literature has mainly focused on the optimization of the printing parameters and on performing some post-printing treatments, e.g., annealing, but despite some results being very promising, the topic has not yet been exhaustively investigated. In this paper, a post-printing treatment was studied that was based on two subsequent stages of remelting and compaction within a mold made of a granular material. The material chosen for this study was a green composite made of poly-(lactic acid) and poly-(hydroxyalkanoate) filled with wood fibers. The density, mechanical properties in terms of tension and microscopic observations were used to evaluate the treatment effectiveness. The main results were that voids were reduced, and the quality of the interlayer welding was increased, and this improved the mechanical properties, both in terms of stiffness and strength. In particular, the initial specimens displayed remarkable anisotropy, being stronger and stiffer in the longitudinal direction. After the post-processing treatment, despite the longitudinal properties having a very limited increase, the transversal properties increased significantly until they reached the longitudinal properties, thus leading to a more isotropic material.
Fused-filament fabrication is one of the most popular 3D printing techniques for thermoplastic materials because it is easy to use and is low-cost. On the other hand, it has the great limit of being suitable only for developing prototypes, because the printed object generally has low mechanical properties, and this prevents its use in structural applications. To solve this issue, the scientific literature has mainly focused on the optimization of the printing parameters and on performing some post-printing treatments, e.g., annealing, but despite some results being very promising, the topic has not yet been exhaustively investigated. In this paper, a post-printing treatment was studied that was based on two subsequent stages of remelting and compaction within a mold made of a granular material. The material chosen for this study was a green composite made of poly-(lactic acid) and poly-(hydroxyalkanoate) filled with wood fibers. The density, mechanical properties in terms of tension and microscopic observations were used to evaluate the treatment effectiveness. The main results were that voids were reduced, and the quality of the interlayer welding was increased, and this improved the mechanical properties, both in terms of stiffness and strength. In particular, the initial specimens displayed remarkable anisotropy, being stronger and stiffer in the longitudinal direction. After the post-processing treatment, despite the longitudinal properties having a very limited increase, the transversal properties increased significantly until they reached the longitudinal properties, thus leading to a more isotropic material.
Record ID
Keywords
additive manufacturing, fused deposition modeling, green composites, plastics and polymers
Subject
Suggested Citation
Malagutti L, Ronconi G, Zanelli M, Mollica F, Mazzanti V. A Post-Processing Method for Improving the Mechanical Properties of Fused-Filament-Fabricated 3D-Printed Parts. (2023). LAPSE:2023.0930
Author Affiliations
Malagutti L: Department of Engineering, University of Ferrara, Via Saragat 1, 44122 Ferrara, Italy [ORCID]
Ronconi G: Department of Engineering, University of Ferrara, Via Saragat 1, 44122 Ferrara, Italy
Zanelli M: Department of Engineering, University of Ferrara, Via Saragat 1, 44122 Ferrara, Italy [ORCID]
Mollica F: Department of Engineering, University of Ferrara, Via Saragat 1, 44122 Ferrara, Italy [ORCID]
Mazzanti V: Department of Engineering, University of Ferrara, Via Saragat 1, 44122 Ferrara, Italy [ORCID]
Ronconi G: Department of Engineering, University of Ferrara, Via Saragat 1, 44122 Ferrara, Italy
Zanelli M: Department of Engineering, University of Ferrara, Via Saragat 1, 44122 Ferrara, Italy [ORCID]
Mollica F: Department of Engineering, University of Ferrara, Via Saragat 1, 44122 Ferrara, Italy [ORCID]
Mazzanti V: Department of Engineering, University of Ferrara, Via Saragat 1, 44122 Ferrara, Italy [ORCID]
Journal Name
Processes
Volume
10
Issue
11
First Page
2399
Year
2022
Publication Date
2022-11-15
ISSN
2227-9717
Version Comments
Original Submission
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PII: pr10112399, Publication Type: Journal Article
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LAPSE:2023.0930
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https://doi.org/10.3390/pr10112399
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Feb 21, 2023
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