Abstract
The long dissolution time and large dispensed volumes of oil repellent polymers in offshore oil fields lead to a great increase in the volume and number of dissolution and maturation tanks in the polymer formulation system. However, there is limited space and load-bearing capacity at the offshore platform and only a small space is available for the dispensing system. To further optimize the polymer dispensing system and reduce its floor space, the super-gravity technology may be considered as a way to speed up the dissolution of the polymer. The mechanism of super-gravity rapid dissolution was investigated by establishing mathematical models and with indoor experiments. The effects of filler pore size and super-gravity factor on polymer dissolution time and solution viscosity were investigated using the super-gravity rapid dissolution device, then combined with established graded forced stretching devices for field magnification experiments. The results indicated that the super-gravity method can substantially shorten the polymer dissolution time. The basic dissolution time of the polymer AP-P4 was shortened by 35 min compared with the conventional formulation method after use of the super-gravity rapid dissolution device. The optimal process conditions for the preparation of polymer solution by the super-gravity rapid dissolution device were selected as the optimal super-gravity factor range of 1031~1298.