LAPSE:2020.0309
Published Article
LAPSE:2020.0309
Swirled Jet Flame Simulation and Flow Visualization Inside Rotary Kiln—CFD with PDF Approach
Hassan F. Elattar, Eckehard Specht, Ali Fouda, Saeed Rubaiee, Ahmed Al-Zahrani, Sameh A. Nada
March 25, 2020
CFD (computational fluid dynamics) simulation using a commercial package (Fluent-ANSYS) on industrial rotary kilns using annulus-type burners and methane gas was carried out to examine the characteristics of the flame length and flow visualization. New influencing design and operating parameters—primary air swirl number, primary air inlet annulus diameter, and secondary air temperature—were investigated and discussed. The influence of these parameters on axial temperature distribution, axial mean mixture fractions, velocity vectors, mixture fractions, and temperature contours were investigated. The current numerical findings were compared with existing experimental results to validate the simulation approach. The results showed that the primary air swirl number had a remarkable influence on the flame length at a lower primary air inlet annulus diameter ratio of 2.3. Moreover, the flame length increased by 20% and 6% with increasing the swirl number from zero to one for primary air inlet annulus diameter ratios of 2.3 and 5, respectively, and it also increased by 19% with increasing primary air inlet annulus diameter ratio from 2.3 to 5.
Keywords
annulus burner, flame length, numerical simulation, rotary kiln, swirled flow
Suggested Citation
Elattar HF, Specht E, Fouda A, Rubaiee S, Al-Zahrani A, Nada SA. Swirled Jet Flame Simulation and Flow Visualization Inside Rotary Kiln—CFD with PDF Approach. (2020). LAPSE:2020.0309
Author Affiliations
Elattar HF: Department of Mechanical and Materials Engineering, Faculty of Engineering, University of Jeddah, Jeddah 21589, Saudi Arabia; Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Qalyubia 13511, Egypt [ORCID]
Specht E: Institute of Fluid Dynamics and Thermodynamics, Otto-von-Guericke-University of Magdeburg, Universitätsplatz 2, 39106 Magdeburg, Germany
Fouda A: Department of Mechanical and Materials Engineering, Faculty of Engineering, University of Jeddah, Jeddah 21589, Saudi Arabia; Department of Mechanical Power Engineering, Faculty of Engineering, Mansoura University, El-Mansoura 35516, Egypt
Rubaiee S: Department of Mechanical and Materials Engineering, Faculty of Engineering, University of Jeddah, Jeddah 21589, Saudi Arabia; Department of Industrial and Systems Engineering, Faculty of Engineering, University of Jeddah, Jeddah 21589, Saudi Arabia
Al-Zahrani A: Department of Mechanical and Materials Engineering, Faculty of Engineering, University of Jeddah, Jeddah 21589, Saudi Arabia
Nada SA: Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Qalyubia 13511, Egypt; Egypt-Japan University of Science and Technology, New Borg El-Arab City, Alexandria 21934, Egypt
Journal Name
Processes
Volume
8
Issue
2
Article Number
E159
Year
2020
Publication Date
2020-01-29
Published Version
ISSN
2227-9717
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Original Submission
Other Meta
PII: pr8020159, Publication Type: Journal Article
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LAPSE:2020.0309
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doi:10.3390/pr8020159
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Mar 25, 2020
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CC BY 4.0
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Mar 25, 2020
 
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Original Submitter
Calvin Tsay
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