LAPSE:2020.0890
Published Article
LAPSE:2020.0890
Assessment and Prediction of Complex Industrial Steam Network Operation by Combined Thermo-Hydrodynamic Modeling
Kristián Hanus, Miroslav Variny, Peter Illés
July 17, 2020
Steam network operation stability and reliability is vital for any industrial branch. A combined steam network model comprising a balance and a coupled thermo-hydrodynamic model, including seasonal variations impact and system specificities, is presented. A balance model can readily be used by a refinery’s operators. The thermo-hydrodynamic model identifies system bottlenecks and cold spots and evaluates proposed operation and investment measures including heat loss reduction. A three-pressure levels refinery steam network served for model testing and validation. Balance model results reveal significant misbalance in steam production and consumption, reaching 30.5% in the low-pressure steam system, and heat balance differences in the range of 9.2% to 29.5% on individual pressure levels, attributable both to flow measurement accuracy issues and to heat losses. The thermo-hydrodynamic model results differ from the measured steam parameters by less than 5% (temperature) and by less than 4% (pressure), respectively, with the estimated operational insulation heat conductivity exceeding 0.08 W/m/K. Its comparison with that of 0.03 W/m/K for dry insulation material yields the need for pipelines re-insulation and a partial revamp of the steam network. The model is sufficiently general for any type of industry, pursuing the goal of cleaner and energy-efficient steam transport and consumption.
Keywords
bottleneck, cold spot, heat losses, operation optimization, steam network
Suggested Citation
Hanus K, Variny M, Illés P. Assessment and Prediction of Complex Industrial Steam Network Operation by Combined Thermo-Hydrodynamic Modeling. (2020). LAPSE:2020.0890
Author Affiliations
Hanus K: SLOVNAFT, a.s., Vlčie hrdlo 1, 824 12 Bratislava, Slovakia; Department of Chemical and Biochemical Engineering, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia
Variny M: Department of Chemical and Biochemical Engineering, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia [ORCID]
Illés P: SLOVNAFT, a.s., Vlčie hrdlo 1, 824 12 Bratislava, Slovakia
Journal Name
Processes
Volume
8
Issue
5
Article Number
E622
Year
2020
Publication Date
2020-05-22
Published Version
ISSN
2227-9717
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Original Submission
Other Meta
PII: pr8050622, Publication Type: Journal Article
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LAPSE:2020.0890
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doi:10.3390/pr8050622
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Jul 17, 2020
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CC BY 4.0
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Jul 17, 2020
 
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Original Submitter
Calvin Tsay
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