LAPSE:2019.1122
Published Article
LAPSE:2019.1122
Digital Twin for Monitoring of Industrial Multi-Effect Evaporation
November 5, 2019
Digital twins are rigorous mathematical models that can be used to represent the operation of real systems. This connection allows for deeper understanding of the actual states of the analyzed system through estimation of variables that are difficult to measure otherwise. In this context, the present manuscript describes the successful implementation of a digital twin to represent a four-stage multi-effect evaporation train from an industrial sugar-cane processing unit. Particularly, the complex phenomenological effects, including the coupling between thermodynamic and fluid dynamic effects, and the low level of instrumentation in the plant constitute major challenges for adequate process operation. For this reason, dynamic mass and energy balances were developed, implemented and validated with actual industrial data, in order to provide process information for decision-making in real time. For example, the digital twin was able to indicate failure of process sensors and to provide estimates for the affected variables in real time, improving the robustness of the operation and constituting an important tool for process monitoring.
Keywords
digital twin, dynamic model, evaporation modeling, monitoring, multi-effect evaporation, softsensor, sugar industry
Suggested Citation
Soares RM, Câmara MM, Feital T, Pinto JC. Digital Twin for Monitoring of Industrial Multi-Effect Evaporation. (2019). LAPSE:2019.1122
Author Affiliations
Soares RM: Programa de Engenharia Química/COPPE, Universidade Federal do Rio de Janeiro, Cidade Universitária, CP 68502, CEP 21941-972 Rio de Janeiro, RJ, Brazil [ORCID]
Câmara MM: Programa de Engenharia Química/COPPE, Universidade Federal do Rio de Janeiro, Cidade Universitária, CP 68502, CEP 21941-972 Rio de Janeiro, RJ, Brazil; OptimaTech Ltda., CEP 21941-614 Rio de Janeiro, RJ, Brazil [ORCID]
Feital T: Programa de Engenharia Química/COPPE, Universidade Federal do Rio de Janeiro, Cidade Universitária, CP 68502, CEP 21941-972 Rio de Janeiro, RJ, Brazil; OptimaTech Ltda., CEP 21941-614 Rio de Janeiro, RJ, Brazil
Pinto JC: Programa de Engenharia Química/COPPE, Universidade Federal do Rio de Janeiro, Cidade Universitária, CP 68502, CEP 21941-972 Rio de Janeiro, RJ, Brazil [ORCID]
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Journal Name
Processes
Volume
7
Issue
8
Article Number
E537
Year
2019
Publication Date
2019-08-15
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr7080537, Publication Type: Journal Article
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LAPSE:2019.1122
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doi:10.3390/pr7080537
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Nov 5, 2019
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CC BY 4.0
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Nov 5, 2019
 
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Nov 5, 2019
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Original Submitter
Calvin Tsay
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