LAPSE:2026.0384
Published Article

LAPSE:2026.0384
Energy recovery from process purges: steam turbine integration and operation optimisation in biogas upgrading within SEMPRE-BIO project
June 12, 2026
Abstract
The SEMPRE-BIO project tested and validated three different innovative technologies and pilots within the Horizon Europe framework. One of the pilots is commissioned in Belgium. The proposed technology purifies biogas from manure anaerobic digestion and delivers simultaneously pure biomethane and food-grade CO2, conversely to conventional purification technologies such as absorption and adsorption. Due to the severe cryogenic conditions, energy recovery for purge and waste streams becomes relevant to improve the energy demand of the process. The present work will show an effective solution to reduce the electricity demand of the process. Biomethane slip and other purge stream are valorised in a steam boiler and a two-pressure-level steam turbine to deliver both middle pressure steam as utility in distillation reboilers and produce electricity. The analysis will propose a simple, but rigorous methodology to maximise the steam turbine loop and the net power. The present work is based on solid and concrete assumptions for the design of the steam turbine. The analysis shows that the process allows for recovering up to 12% of the total electricity and around 55% of the total energy demand for the refrigeration loop to preserve the cold box of the bio-CH4/CO2 distillation.
The SEMPRE-BIO project tested and validated three different innovative technologies and pilots within the Horizon Europe framework. One of the pilots is commissioned in Belgium. The proposed technology purifies biogas from manure anaerobic digestion and delivers simultaneously pure biomethane and food-grade CO2, conversely to conventional purification technologies such as absorption and adsorption. Due to the severe cryogenic conditions, energy recovery for purge and waste streams becomes relevant to improve the energy demand of the process. The present work will show an effective solution to reduce the electricity demand of the process. Biomethane slip and other purge stream are valorised in a steam boiler and a two-pressure-level steam turbine to deliver both middle pressure steam as utility in distillation reboilers and produce electricity. The analysis will propose a simple, but rigorous methodology to maximise the steam turbine loop and the net power. The present work is based on solid and concrete assumptions for the design of the steam turbine. The analysis shows that the process allows for recovering up to 12% of the total electricity and around 55% of the total energy demand for the refrigeration loop to preserve the cold box of the bio-CH4/CO2 distillation.
Record ID
Keywords
Biogas upgrade, Combustion Heat and Power CHP, Energy Efficiency, Energy recovery, Turbines
Subject
Suggested Citation
Bisotti F, Gilardi M, Wittgens B. Energy recovery from process purges: steam turbine integration and operation optimisation in biogas upgrading within SEMPRE-BIO project. Systems and Control Transactions 5:1431-1438 (2026) https://doi.org/10.69997/sct.197880
Author Affiliations
Bisotti F: SINTEF Industry - Process Technology - P.O. Box 4760 Torgarden, 7465, Trondheim, Norway
Gilardi M: SINTEF Industry - Process Technology - P.O. Box 4760 Torgarden, 7465, Trondheim, Norway
Wittgens B: SINTEF Industry - Process Technology - P.O. Box 4760 Torgarden, 7465, Trondheim, Norway
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Gilardi M: SINTEF Industry - Process Technology - P.O. Box 4760 Torgarden, 7465, Trondheim, Norway
Wittgens B: SINTEF Industry - Process Technology - P.O. Box 4760 Torgarden, 7465, Trondheim, Norway
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Journal Name
Systems and Control Transactions
Volume
5
First Page
1431
Last Page
1438
Year
2026
Publication Date
2026-06-12
Version Comments
Original Submission
Other Meta
PII: 1431-1438-605-SCT-5-2026, Publication Type: Journal Article
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LAPSE:2026.0384
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https://doi.org/10.69997/sct.197880
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Jun 12, 2026
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References Cited
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