LAPSE:2025.0465
Published Article

LAPSE:2025.0465
Optimizing Heat Recovery: Advanced Design of Integrated Heat Exchanger Networks with ORCs and Heat Pumps
June 27, 2025
Abstract
A comprehensive model has been developed to design heat exchanger networks integrated with organic Rankine cycles (ORCs) and heat pumps, aiming to optimize energy efficiency. The model focuses on two key objectives: first, using heat pumps to reduce dependency on external services by enhancing heat recovery within the system; second, utilizing ORCs to recover residual heat or generate additional energy. To achieve optimal performance, the model requires careful selection of fluids for both ORCs and heat pumps, and the determination of optimal operating temperatures for maximum efficiency. The heat exchanger network is designed to be flexible, with non-fixed inlet and outlet temperatures, while simultaneously optimizing the number and operating conditions of ORCs and heat pumps. This approach reduces costs related to external services, electricity, and equipment such as compressors and turbines. Ultimately, the model facilitates the design of a heat exchanger network that efficiently utilizes residual heat and integrates other energy streams, thus improving both operational efficiency and sustainability. It demonstrates the potential for incorporating ORCs into systems that manage various energy streams, extending beyond just residual heat.
A comprehensive model has been developed to design heat exchanger networks integrated with organic Rankine cycles (ORCs) and heat pumps, aiming to optimize energy efficiency. The model focuses on two key objectives: first, using heat pumps to reduce dependency on external services by enhancing heat recovery within the system; second, utilizing ORCs to recover residual heat or generate additional energy. To achieve optimal performance, the model requires careful selection of fluids for both ORCs and heat pumps, and the determination of optimal operating temperatures for maximum efficiency. The heat exchanger network is designed to be flexible, with non-fixed inlet and outlet temperatures, while simultaneously optimizing the number and operating conditions of ORCs and heat pumps. This approach reduces costs related to external services, electricity, and equipment such as compressors and turbines. Ultimately, the model facilitates the design of a heat exchanger network that efficiently utilizes residual heat and integrates other energy streams, thus improving both operational efficiency and sustainability. It demonstrates the potential for incorporating ORCs into systems that manage various energy streams, extending beyond just residual heat.
Record ID
Keywords
Eco-Friendly Heat Recovery, Electrification Strategies, Green Heat Integration, Low-Carbon Technology
Subject
Suggested Citation
Mekidiche Z, Labarta JA, Caballero JA. Optimizing Heat Recovery: Advanced Design of Integrated Heat Exchanger Networks with ORCs and Heat Pumps. Systems and Control Transactions 4:1946-1950 (2025) https://doi.org/10.69997/sct.155956
Author Affiliations
Mekidiche Z: Institute of Chemical Process Engineering, University of Alicante, Carretera de S. Vicente s.n. 03690, Alicante, Spain
Labarta JA: Institute of Chemical Process Engineering, University of Alicante, Carretera de S. Vicente s.n. 03690, Alicante, Spain; Chemical Engineering Department, University of Alicante, Carretera de S. Vicente s.n. 03690, Alicante, Spain
Caballero JA: Institute of Chemical Process Engineering, University of Alicante, Carretera de S. Vicente s.n. 03690, Alicante, Spain; Chemical Engineering Department, University of Alicante, Carretera de S. Vicente s.n. 03690, Alicante, Spain
Labarta JA: Institute of Chemical Process Engineering, University of Alicante, Carretera de S. Vicente s.n. 03690, Alicante, Spain; Chemical Engineering Department, University of Alicante, Carretera de S. Vicente s.n. 03690, Alicante, Spain
Caballero JA: Institute of Chemical Process Engineering, University of Alicante, Carretera de S. Vicente s.n. 03690, Alicante, Spain; Chemical Engineering Department, University of Alicante, Carretera de S. Vicente s.n. 03690, Alicante, Spain
Journal Name
Systems and Control Transactions
Volume
4
First Page
1946
Last Page
1950
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 1946-1950-1197-SCT-4-2025, Publication Type: Journal Article
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LAPSE:2025.0465
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https://doi.org/10.69997/sct.155956
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[v1] (Original Submission)
Jun 27, 2025
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References Cited
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- Turton, R.J., Bailie, R.C., Whiting, W.B., Shaeiwitz, J.A., Bhattacharyya, D. (2018). Analysis, Synthesis and Design of Chemical Processes - United States Edition, fourth ed, Prentice Hall, Boston
- Eurostat. (2025). Eurostat database. European Commission. https://ec.europa.eu/eurostat/web/main/data/database
- Quirante N, Caballero JA, Grossmann IE. A novel disjunctive model for the simultaneous optimization and heat integration. Comput Chem Eng 2017;96:149-68. https://doi.org/10.1016/j.compchemeng.2016.10.002
- Quirante N, Grossmann IE, Caballero JA. Disjunctive model for the simultaneous optimization and heat integration with unclassified streams and area estimation. Comput Chem Eng 2018;108:217-31. https://doi.org/10.1016/j.compchemeng.2017.09.013
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