LAPSE:2025.0429
Published Article

LAPSE:2025.0429
AI-Driven Automatic Mechanistic Model Transfer Learning for Accelerating Process Development
June 27, 2025
Abstract
Accurate mechanistic models provide valuable physical insight and are crucial for efficient process scale-up and optimisation, but their identification requires lengthy experimental data collection, model construction, validation and discrimination. Traditional black-box machine learning transfer methods leverage prior knowledge but lack interpretability and physical insights. To address this, we propose a novel approach using artificial neural network feature attribution to automatically locate corrections and symbolic regression to make structural modifications to an inaccurate or low-fidelity mechanistic model. In a comprehensive in-silico case study, the framework adapted a kinetic model from one biochemical system to a different but related one, enhancing predictive accuracy. Integrated within an iterative model-based design of experiments routine, it minimised the number of new experiments required. The study also discusses the impact of the inductive bias trade-off and alternative ways of incorporating prior knowledge to improve performance, highlighting the frameworks flexibility and potential for advancing automated knowledge discovery and high-fidelity predictive digital twin design for novel (bio)chemical processes.
Accurate mechanistic models provide valuable physical insight and are crucial for efficient process scale-up and optimisation, but their identification requires lengthy experimental data collection, model construction, validation and discrimination. Traditional black-box machine learning transfer methods leverage prior knowledge but lack interpretability and physical insights. To address this, we propose a novel approach using artificial neural network feature attribution to automatically locate corrections and symbolic regression to make structural modifications to an inaccurate or low-fidelity mechanistic model. In a comprehensive in-silico case study, the framework adapted a kinetic model from one biochemical system to a different but related one, enhancing predictive accuracy. Integrated within an iterative model-based design of experiments routine, it minimised the number of new experiments required. The study also discusses the impact of the inductive bias trade-off and alternative ways of incorporating prior knowledge to improve performance, highlighting the frameworks flexibility and potential for advancing automated knowledge discovery and high-fidelity predictive digital twin design for novel (bio)chemical processes.
Record ID
Keywords
Artificial Intelligence, Biosystems, Dynamic Modelling, Genetic Algorithm, Interpretable Machine Learning, Knowledge Discovery, Model-Based Design of Experiments
Subject
Suggested Citation
Rogers AW, Lane A, Martin P, Zhang D. AI-Driven Automatic Mechanistic Model Transfer Learning for Accelerating Process Development. Systems and Control Transactions 4:1724-1729 (2025) https://doi.org/10.69997/sct.167600
Author Affiliations
Rogers AW: The University of Manchester, Department of Chemical Engineering, Manchester, UK
Lane A: Unilever R&D Port Sunlight, Liverpool, UK
Martin P: The University of Manchester, Department of Chemical Engineering, Manchester, UK
Zhang D: The University of Manchester, Department of Chemical Engineering, Manchester, UK
Lane A: Unilever R&D Port Sunlight, Liverpool, UK
Martin P: The University of Manchester, Department of Chemical Engineering, Manchester, UK
Zhang D: The University of Manchester, Department of Chemical Engineering, Manchester, UK
Journal Name
Systems and Control Transactions
Volume
4
First Page
1724
Last Page
1729
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 1724-1729-1270-SCT-4-2025, Publication Type: Journal Article
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LAPSE:2025.0429
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https://doi.org/10.69997/sct.167600
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[v1] (Original Submission)
Jun 27, 2025
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Jun 27, 2025
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Links to Related Works
References Cited
- S. Kay, H. Kay, A.W. Rogers, D. Zhang, Integrating hybrid modelling and transfer learning for new bioprocess predictive modelling, in: CACE, Elsevier, 2023: pp. 259-260. https://doi.org/10.1016/B978-0-443-15274-0.50412-1
- G.A. Pimentel, F.N. Santos-Navarro, L. Dewasme, A.V. Wouwer, Elucidation of Macroscopic Stoichiometry and Kinetics of Bioprocesses using Sparse Identification, IFAC 58 (2024) 422-427. https://doi.org/10.1016/j.ifacol.2024.08.373
- M. Cranmer, Interpretable Machine Learning for Science with SymbolicRegression.jl, (2023).
- T. Forster, D. Vázquez, C. Müller, G. Guillén-Gosálbez, Machine learning uncovers analytical kinetic models of bioprocesses, CES (2024) 120606. https://doi.org/10.1016/j.ces.2024.120606
- M. Sundararajan, A. Taly, Q. Yan, Axiomatic Attribution for Deep Networks, (2017). http://arxiv.org/abs/1703.01365
- A.W. Rogers, A. Lane, C. Mendoza, S. Watson, A. Kowalski, P. Martin, D. Zhang, Integrating knowledge-guided symbolic regression and model-based design of experiments to automate process flow diagram development, CES 300 (2024) 120580. https://doi.org/10.1016/j.ces.2024.120580
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