Proceedings of ESCAPE 35ISSN: 2818-4734
Volume: 4 (2025)
Table of Contents
LAPSE:2025.0429
Published Article
LAPSE:2025.0429
AI-Driven Automatic Mechanistic Model Transfer Learning for Accelerating Process Development
Alexander W. Rogers, Amanda Lane, Philip Martin, Dongda Zhang
June 27, 2025
Abstract
Accurate mechanistic models provide valuable physical insight and are crucial for efficient process scale-up and optimisation, but their identification requires lengthy experimental data collection, model construction, validation and discrimination. Traditional black-box machine learning transfer methods leverage prior knowledge but lack interpretability and physical insights. To address this, we propose a novel approach using artificial neural network feature attribution to automatically locate corrections and symbolic regression to make structural modifications to an inaccurate or low-fidelity mechanistic model. In a comprehensive in-silico case study, the framework adapted a kinetic model from one biochemical system to a different but related one, enhancing predictive accuracy. Integrated within an iterative model-based design of experiments routine, it minimised the number of new experiments required. The study also discusses the impact of the inductive bias trade-off and alternative ways of incorporating prior knowledge to improve performance, highlighting the framework’s flexibility and potential for advancing automated knowledge discovery and high-fidelity predictive digital twin design for novel (bio)chemical processes.
Keywords
Artificial Intelligence, Biosystems, Dynamic Modelling, Genetic Algorithm, Interpretable Machine Learning, Knowledge Discovery, Model-Based Design of Experiments
Suggested Citation
Rogers AW, Lane A, Martin P, Zhang D. AI-Driven Automatic Mechanistic Model Transfer Learning for Accelerating Process Development. Systems and Control Transactions 4:1724-1729 (2025) https://doi.org/10.69997/sct.167600
Author Affiliations
Rogers AW: The University of Manchester, Department of Chemical Engineering, Manchester, UK
Lane A: Unilever R&D Port Sunlight, Liverpool, UK
Martin P: The University of Manchester, Department of Chemical Engineering, Manchester, UK
Zhang D: The University of Manchester, Department of Chemical Engineering, Manchester, UK
Journal Name
Systems and Control Transactions
Volume
4
First Page
1724
Last Page
1729
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 1724-1729-1270-SCT-4-2025, Publication Type: Journal Article
Record Map
Published Article

LAPSE:2025.0429
This Record
External Link

https://doi.org/10.69997/sct.167600
Article DOI
Download
Files
Jun 27, 2025
Main Article
License
CC BY-SA 4.0
Meta
Record Statistics
Record Views
806
Version History
[v1] (Original Submission)
Jun 27, 2025
 
Verified by curator on
Jun 27, 2025
This Version Number
v1
Citations
Most Recent
This Version
URL Here
https://psecommunity.org/LAPSE:2025.0429
 
Record Owner
PSE Press
Links to Related Works
Directly Related to This Work
Article DOI
References Cited
  1. S. Kay, H. Kay, A.W. Rogers, D. Zhang, Integrating hybrid modelling and transfer learning for new bioprocess predictive modelling, in: CACE, Elsevier, 2023: pp. 259-260. https://doi.org/10.1016/B978-0-443-15274-0.50412-1
  2. G.A. Pimentel, F.N. Santos-Navarro, L. Dewasme, A.V. Wouwer, Elucidation of Macroscopic Stoichiometry and Kinetics of Bioprocesses using Sparse Identification, IFAC 58 (2024) 422-427. https://doi.org/10.1016/j.ifacol.2024.08.373
  3. M. Cranmer, Interpretable Machine Learning for Science with SymbolicRegression.jl, (2023).
  4. T. Forster, D. Vázquez, C. Müller, G. Guillén-Gosálbez, Machine learning uncovers analytical kinetic models of bioprocesses, CES (2024) 120606. https://doi.org/10.1016/j.ces.2024.120606
  5. M. Sundararajan, A. Taly, Q. Yan, Axiomatic Attribution for Deep Networks, (2017). http://arxiv.org/abs/1703.01365
  6. A.W. Rogers, A. Lane, C. Mendoza, S. Watson, A. Kowalski, P. Martin, D. Zhang, Integrating knowledge-guided symbolic regression and model-based design of experiments to automate process flow diagram development, CES 300 (2024) 120580. https://doi.org/10.1016/j.ces.2024.120580
(0.97 seconds)