LAPSE:2025.0375
Published Article

LAPSE:2025.0375
Soft-Sensor-Enhanced Monitoring of an Alkylation Unit via Multi-Fidelity Model Correction
June 27, 2025
Abstract
Industrial process monitoring can benefit from utilizing historical data, providing insights for decision-making and operational efficiency. This study develops a soft-sensor-based approach leveraging multi-fidelity modeling to correct discrepancies between online sensors and laboratory analyses. A Gaussian process-based strategy is used to predict deviations between high-frequency low-fidelity sensor data and less frequent high-fidelity laboratory measurements. By exploring static and dynamic modeling frameworks, we assess their suitability for capturing process dynamics and addressing time-dependent variability. The multi-fidelity soft sensor noticeably improves predictive accuracy, outperforming high-fidelity and low-fidelity methods. This approach demonstrates applicability across various industrial settings where integrating diverse data sources enhances real-time process control and monitoring, reducing reliance on costly laboratory sampling.
Industrial process monitoring can benefit from utilizing historical data, providing insights for decision-making and operational efficiency. This study develops a soft-sensor-based approach leveraging multi-fidelity modeling to correct discrepancies between online sensors and laboratory analyses. A Gaussian process-based strategy is used to predict deviations between high-frequency low-fidelity sensor data and less frequent high-fidelity laboratory measurements. By exploring static and dynamic modeling frameworks, we assess their suitability for capturing process dynamics and addressing time-dependent variability. The multi-fidelity soft sensor noticeably improves predictive accuracy, outperforming high-fidelity and low-fidelity methods. This approach demonstrates applicability across various industrial settings where integrating diverse data sources enhances real-time process control and monitoring, reducing reliance on costly laboratory sampling.
Record ID
Keywords
Industry 40, Information Management, Machine Learning, Modelling, Process Monitoring
Subject
Suggested Citation
Fáber R, Vaccari M, Capaci RBD, Lubuký K, Pannocchia G, Paulen R. Soft-Sensor-Enhanced Monitoring of an Alkylation Unit via Multi-Fidelity Model Correction. Systems and Control Transactions 4:1389-1395 (2025) https://doi.org/10.69997/sct.125527
Author Affiliations
Fáber R: Faculty of Chemical and Food Technology, Slovak University of Technology in Bratislava, 812 37 Bratislava, Slovakia
Vaccari M: Department of Civil and Industrial Engineering, University of Pisa, 561 22 Pisa, Italy
Capaci RBD: Department of Civil and Industrial Engineering, University of Pisa, 561 22 Pisa, Italy
Lubuký K: Slovnaft, a.s., 824 12 Bratislava, Slovakia
Pannocchia G: Department of Civil and Industrial Engineering, University of Pisa, 561 22 Pisa, Italy
Paulen R: Faculty of Chemical and Food Technology, Slovak University of Technology in Bratislava, 812 37 Bratislava, Slovakia
Vaccari M: Department of Civil and Industrial Engineering, University of Pisa, 561 22 Pisa, Italy
Capaci RBD: Department of Civil and Industrial Engineering, University of Pisa, 561 22 Pisa, Italy
Lubuký K: Slovnaft, a.s., 824 12 Bratislava, Slovakia
Pannocchia G: Department of Civil and Industrial Engineering, University of Pisa, 561 22 Pisa, Italy
Paulen R: Faculty of Chemical and Food Technology, Slovak University of Technology in Bratislava, 812 37 Bratislava, Slovakia
Journal Name
Systems and Control Transactions
Volume
4
First Page
1389
Last Page
1395
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 1389-1395-1342-SCT-4-2025, Publication Type: Journal Article
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LAPSE:2025.0375
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https://doi.org/10.69997/sct.125527
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Jun 27, 2025
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References Cited
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