LAPSE:2025.0320
Published Article

LAPSE:2025.0320
Enhancing Energy Efficiency of Industrial Brackish Water Reverse Osmosis Desalination Process using Waste Heat
June 27, 2025
Abstract
The Reverse Osmosis (RO) system has the potential as a vibrant technology to generate high-quality water from brackish water sources. Nevertheless, the progressive growth in water and electricity demands necessitates the development of a sustainable desalination technology. This can be achieved by reducing the specific energy consumption of the process, which would also reduce the environmental footprint. This study proposes the concept of reducing the overall energy consumption of a multistage multi-pass RO system of Arab Potash Company (APC) in Jordan via heating the feed brackish water. The utilisation of waste heat generated from different units of production plant of APC such as steam condensate supplied to a heat exchanger is a feasible technique to heat brackish water entering the RO system. To systematically assess the contribution of water temperature on the performance metrics including specific energy use, a generic model of RO system is developed. Model based simulation is used to evaluate the effect of water temperature. The results indicate a clear enhancement of specific energy consumption while using water temperatures close to the maximum recommended temperature of the manufacture. It has been noticed that an increase in water temperature from 25 ºC to 40 ºC can result an overall energy saving of more than 27%.
The Reverse Osmosis (RO) system has the potential as a vibrant technology to generate high-quality water from brackish water sources. Nevertheless, the progressive growth in water and electricity demands necessitates the development of a sustainable desalination technology. This can be achieved by reducing the specific energy consumption of the process, which would also reduce the environmental footprint. This study proposes the concept of reducing the overall energy consumption of a multistage multi-pass RO system of Arab Potash Company (APC) in Jordan via heating the feed brackish water. The utilisation of waste heat generated from different units of production plant of APC such as steam condensate supplied to a heat exchanger is a feasible technique to heat brackish water entering the RO system. To systematically assess the contribution of water temperature on the performance metrics including specific energy use, a generic model of RO system is developed. Model based simulation is used to evaluate the effect of water temperature. The results indicate a clear enhancement of specific energy consumption while using water temperatures close to the maximum recommended temperature of the manufacture. It has been noticed that an increase in water temperature from 25 ºC to 40 ºC can result an overall energy saving of more than 27%.
Record ID
Keywords
Arab Potash Company, Brackish water desalination, Reverse Osmosis process, Simulation, Specific energy consumption
Subject
Suggested Citation
Alsarayreh AA, Al-Obaidi MA, Mujtaba IM. Enhancing Energy Efficiency of Industrial Brackish Water Reverse Osmosis Desalination Process using Waste Heat. Systems and Control Transactions 4:1047-1052 (2025) https://doi.org/10.69997/sct.191761
Author Affiliations
Alsarayreh AA: Chemical Engineering Department, Faculty of Engineering. Mutah University, Al Karak, Jordan
Al-Obaidi MA: Technical Instructor Training Institute, Middle Technical University, Baghdad, Iraq
Mujtaba IM: School of Engineering, University of Bradford, Bradford, West Yorkshire, BD7 1DP, UK
Al-Obaidi MA: Technical Instructor Training Institute, Middle Technical University, Baghdad, Iraq
Mujtaba IM: School of Engineering, University of Bradford, Bradford, West Yorkshire, BD7 1DP, UK
Journal Name
Systems and Control Transactions
Volume
4
First Page
1047
Last Page
1052
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 1047-1052-1282-SCT-4-2025, Publication Type: Journal Article
Record Map
Published Article

LAPSE:2025.0320
This Record
External Link

https://doi.org/10.69997/sct.191761
Article DOI
Download
Meta
Record Statistics
Record Views
1061
Version History
[v1] (Original Submission)
Jun 27, 2025
Verified by curator on
Jun 27, 2025
This Version Number
v1
Citations
Most Recent
This Version
URL Here
https://psecommunity.org/LAPSE:2025.0320
Record Owner
PSE Press
Links to Related Works
References Cited
- Al-Hotmani OMA, Al-Obaidi MA, Filippini G, Manenti F, Patel R, Mujtaba IM. Optimisation of multi effect distillation based desalination system for minimum production cost for freshwater via repetitive simulation. Comput. Chem. Eng., 135:106710 (2020). https://doi.org/10.1016/j.compchemeng.2019.106710
- Al-Obaidi MA, Alsarayreh AA, Al-Hroub AM, Alsadaie S, Mujtaba IM. Performance analysis of a medium-sized industrial reverse osmosis brackish water desalination plant. Desalination, 443:272-284 (2018). https://doi.org/10.1016/j.desal.2018.06.010
- Al-Obaidi MA, Rasn KH, Aladwani SH, Kadhom M, Mujtaba IM. Flexible design and operation of multi-stage reverse osmosis desalination process for producing different grades of water with maintenance and cleaning opportunity. Chem. Eng. Res. Des. 182:525-543 (2022). https://doi.org/10.1016/j.cherd.2022.04.028
- Ghourejili S, Vahidfard V, Mousavi Y, Babapoor A, Faraji M. Effect of temperature on energy consumption and recovery rate of the reverse osmosis brackish systems in a different arrangement. Scientia Iranica, 29(6):3167-3178 (2022). https://doi.org/10.24200/sci.2022.57816.5432
- Jones E, Qadir M, van Vliet MT, Smakhtin V Kang SM. The state of desalination and brine production: A global outlook. Sci. Total Environ. 657:1343-1356 (2019). https://doi.org/10.1016/j.scitotenv.2018.12.076
- Koutsou CP, Kritikos EM, Karabelas AJ, Kostoglou M. Analysis of temperature effects on the specific energy consumption in reverse osmosis desalination processes. Desalination 476:114213 (2020). https://doi.org/10.1016/j.desal.2019.114213
- Wang L, Violet C, DuChanois RM, Elimelech M. Derivation of the theoretical minimum energy of separation of desalination processes. J. Chem. Educ. 97(12):4361-4369 (2020). https://pubs.acs.org/doi/10.1021/acs.jchemed.0c01194?goto=supporting-info&articleRef=control https://doi.org/10.1021/acs.jchemed.0c01194
- Yagnambhatt S, Khanmohammadi S, Maisonneuve J. Reducing the specific energy use of seawater desalination with thermally enhanced reverse osmosis. Desalination 573:117163 (2024). https://doi.org/10.1016/j.desal.2023.117163
- Zotalis K, Dialynas EG, Mamassis N, Angelakis AN. Desalination technologies: Hellenic experience. Water, 6(5):1134-1150 (2014). https://doi.org/10.3390/w6051134
(0.14 seconds)
[0.14 s]

