LAPSE:2025.0037
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LAPSE:2025.0037
Process Design of an Industrial Crystallization Based on Degree of Agglomeration
YUNG-SHUN KANG
March 13, 2025
This study proposes a model-based approach utilizing a hybrid population balance model (PBM) to optimize temperature profiles for minimizing agglomeration and enhancing crystal growth. The PBM incorporates key mechanisms—nucleation, growth, dissolution, agglomeration, and deagglomeration—and is ap-plied to the crystallization of an industrial active pharmaceutical ingredient (API), Compound K. Parameters were estimated through prior design of experiments (DoE) and refined via additional thermocycle experiments. In-silico DoE simulations demonstrate that the hybrid PBM outperforms traditional methods in assessing process performance under agglomeration-prone conditions. Results confirm that thermocycles effectively reduce agglomeration and promote bulk crystal formation, though their efficiency plateaus be-yond a certain cycle number. This model-based approach provides a more robust strategy for agglomeration control compared to conventional methods, offering valuable insights for industrial crystallization optimization.
Keywords
Batch Process, Crystallization, Dynamic Modelling, Population Balance Modeling
Suggested Citation
KANG YS. Process Design of an Industrial Crystallization Based on Degree of Agglomeration. (2025). LAPSE:2025.0037
Author Affiliations
KANG YS: Purdue University
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Year
2025
Publication Date
2025-03-13
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Mar 13, 2025
 
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Yung-Shun