LAPSE:2024.1965
Published Article
LAPSE:2024.1965
Electrochemical Polishing Method for Titanium Alloys with a Microgroove Structure
August 28, 2024
Abstract
TI−6AL−4V alloys are widely used in various fields owing to their excellent corrosion resistance, high-temperature resistance, and low-temperature toughness. Herein, a microgroove fixture was used to simulate the microgrooves in a titanium alloy with different aspect ratios to study the influence of the electrolyte flow rate on the polishing effect. The optimization of the electrochemical polishing parameters was conducted using experiments and simulations. The effects of process parameters, such as the concentration of sodium chloride (NaCl) and zinc chloride (ZnCl2), polishing time, and processing voltage, on the quality of the post-polished surface were studied. Experiments were conducted on microgrooves with different aspect ratios under the optimized polishing process parameters. Changes in the surface elements of the microgrooves after polishing were detected. The experimental results indicated that the optimal electrochemical polishing solution flow rate, NaCl concentration, ZnCl2 concentration, polishing time, and processing voltage were 0.2 m/s, 4.0 wt.%, 0.4 wt.%, 8 min, and 90 V, respectively. After 8 min of electrochemical polishing, a TiO2 passivation film was formed on the surface of the microgroove. The surface roughness of the notch and bottom of the microgroove decreased from 250 nm to below 40 nm, with a minimum of 24.5 nm.
TI−6AL−4V alloys are widely used in various fields owing to their excellent corrosion resistance, high-temperature resistance, and low-temperature toughness. Herein, a microgroove fixture was used to simulate the microgrooves in a titanium alloy with different aspect ratios to study the influence of the electrolyte flow rate on the polishing effect. The optimization of the electrochemical polishing parameters was conducted using experiments and simulations. The effects of process parameters, such as the concentration of sodium chloride (NaCl) and zinc chloride (ZnCl2), polishing time, and processing voltage, on the quality of the post-polished surface were studied. Experiments were conducted on microgrooves with different aspect ratios under the optimized polishing process parameters. Changes in the surface elements of the microgrooves after polishing were detected. The experimental results indicated that the optimal electrochemical polishing solution flow rate, NaCl concentration, ZnCl2 concentration, polishing time, and processing voltage were 0.2 m/s, 4.0 wt.%, 0.4 wt.%, 8 min, and 90 V, respectively. After 8 min of electrochemical polishing, a TiO2 passivation film was formed on the surface of the microgroove. The surface roughness of the notch and bottom of the microgroove decreased from 250 nm to below 40 nm, with a minimum of 24.5 nm.
Record ID
Keywords
electrochemical polishing, electrolyte flow rate, removal behavior, TI–6Al–4V, zinc chloride
Subject
Suggested Citation
Wang X, Wang Y, Shao X, Zhou K, Deng Q, Yuan Z, Lyu B. Electrochemical Polishing Method for Titanium Alloys with a Microgroove Structure. (2024). LAPSE:2024.1965
Author Affiliations
Wang X: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H [ORCID]
Wang Y: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H
Shao X: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H
Zhou K: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H
Deng Q: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H [ORCID]
Yuan Z: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H
Lyu B: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H
Wang Y: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H
Shao X: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H
Zhou K: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H
Deng Q: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H [ORCID]
Yuan Z: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H
Lyu B: College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China; Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, H
Journal Name
Processes
Volume
12
Issue
6
First Page
1114
Year
2024
Publication Date
2024-05-28
ISSN
2227-9717
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Original Submission
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PII: pr12061114, Publication Type: Journal Article
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LAPSE:2024.1965
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https://doi.org/10.3390/pr12061114
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Aug 28, 2024
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