Proceedings of FOCAPD 2024ISSN: 2818-4734
Volume: 3 (2024)
LAPSE:2024.1621
Published Article
LAPSE:2024.1621
Internally Heated Crackers for Decarbonization and Optimization of Ethylene Production
Edwin A. Rodriguez-Gil, Rakesh Agrawal
August 16, 2024. Originally submitted on July 9, 2024
Ethylene is a crucial precursor for a diverse spectrum of products and services. As global production exceeds 150 million tons annually and is projected to surpass 255 million tons by 2035, the imperative for sustainable and efficient ethylene production becomes increasingly clear. Despite Externally Heated Crackers (EHCs) dominating ethylene production for over a century, they face intrinsic limitations that necessitate transformative solutions, including intense radial thermal gradients, high metal demand, and substantial CO2 emissions. This study employs a robust combination of Computational Fluid Dynamics (CFD) coupled with detailed chemical kinetics to rigorously assess selected configurations of Internally Heated Crackers (IHCs) against the leading EHC designs. Our findings reveal that IHCs exhibit the potential to enhance ethylene output by a factor of 1.66 when compared to EHCs of the same length, diameter, and surface temperature. These results herald a promising era for developing more efficient cracking reactor designs, poised to redefine the landscape of sustainable chemical manufacturing towards achieving Net-Zero emissions. Embracing innovative technologies like IHCs presents an opportunity for the chemical industry to make significant strides in reducing its environmental footprint while meeting the growing global demand for ethylene and its derivatives.
Keywords
Computational Fluid Dynamics, Cracking, Decarbonization, Ethylene, Net-Zero, Process Optimization, Reactor Design
Suggested Citation
Rodriguez-Gil EA, Agrawal R. Internally Heated Crackers for Decarbonization and Optimization of Ethylene Production. Systems and Control Transactions 3:883-891 (2024) https://doi.org/10.69997/sct.168053
Author Affiliations
Rodriguez-Gil EA: Purdue University, Davidson School of Chemical Engineering, West Lafayette, IN, USA
Agrawal R: Purdue University, Davidson School of Chemical Engineering, West Lafayette, IN, USA
Journal Name
Systems and Control Transactions
Volume
3
First Page
883
Last Page
891
Year
2024
Publication Date
2024-07-10
Version Comments
DOI Assigned
Other Meta
PII: 0883-0891-676697-SCT-3-2024, Publication Type: Journal Article
Record Map
Published Article

LAPSE:2024.1621
This Record
External Link

https://doi.org/10.69997/sct.168053
Article DOI
Download
Files
Aug 16, 2024
Final Version
License
CC BY-SA 4.0
Meta
Record Statistics
Record Views
522
Version History
[v2] (DOI Assigned)
Aug 16, 2024
[v1] (Original Submission)
Jul 9, 2024
 
Verified by curator on
Aug 16, 2024
This Version Number
v2
Citations
Most Recent
This Version
URL Here
https://psecommunity.org/LAPSE:2024.1621
 
Record Owner
PSE Press
Links to Related Works
Directly Related to This Work
Article DOI