LAPSE:2024.1507
Published Article
LAPSE:2024.1507
CO2 Mitigation in Chemical Processes: Role of Process Recycle Optimization
August 15, 2024. Originally submitted on July 9, 2024
In designing low-carbon processes, the unintended emission of CO2 remains a significant concern due to its global environmental impact. This paper explores carbon management within chemical processes, specifically examining the correlation between the process material balance (PMB) and CO2 emissions to understand and identify the potential for reducing these emissions. We interrogate the foundational issue of carbon discharge by analyzing the interplay among mass, energy, and entropy balances, which collectively influence the PMB. We introduce the concept of the Target Material Balance (TMB), which represents the material balance of a process corresponding to minimum CO2 emissions within the given constraints. We could ask what decisions in the design and operation of processes result in higher CO2 emissions than the TMB. We will focus on the interaction between reactions and recycles and how the arrangement of recycles in processes can inadvertently change the PMB, thereby increasing CO2 emissions substantially above that of the TMB. We will demonstrate how recycle streams can be introduced to modify the PMB to approximate the TMB more closely. We will finally illustrate these concepts using simple examples, which demonstrate that a carbon-emitting process, such as reforming, can have the TMBs adjusted to create a design that not only reduces carbon emissions but eliminates them entirely.
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Keywords
Carbon Dioxide, Energy, Entropy Analysis, Methane Reforming, Minimizing CO2 Emissions, Optimization, Process Material Balance, Process Synthesis, Target Material Balance, Work Analysis
Subject
Suggested Citation
Hildebrandt D, Fox J, Stacey N, Sempuga BC. CO2 Mitigation in Chemical Processes: Role of Process Recycle Optimization. (2024). LAPSE:2024.1507
Author Affiliations
Hildebrandt D: Department of Chemical and Biochemical Engineering, Rutgers, The State University of New Jersey, New Jersey, USA
Fox J: Helical Energy, London, UK
Stacey N: University of the Witwatersrand, Department of Chemical Engineering, Johannesburg, Gauteng, South Africa
Sempuga BC: University of South Africa, Institute for Catalysis and Energy Solutions, Johannesburg, Gauteng, South Africa
Fox J: Helical Energy, London, UK
Stacey N: University of the Witwatersrand, Department of Chemical Engineering, Johannesburg, Gauteng, South Africa
Sempuga BC: University of South Africa, Institute for Catalysis and Energy Solutions, Johannesburg, Gauteng, South Africa
Journal Name
Systems and Control Transactions
Volume
3
First Page
44
Last Page
51
Year
2024
Publication Date
2024-07-10
Version Comments
DOI Assigned
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PII: 0044-0051-680075-SCT-3-2024, Publication Type: Journal Article
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Published Article
LAPSE:2024.1507
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External Link
https://doi.org/10.69997/sct.125192
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