LAPSE:2024.1292
Published Article

LAPSE:2024.1292
Improving the Quality of Tantalum Cylindrical Deep-Drawn Part Formation Using Different Lubricating Media-Coated Dies
June 21, 2024
Abstract
Lubrication is one of the key factors to improve metal-forming quality. In the process of deep drawing, seizing tumors easily occur on the contact surfaces between the tantalum metal and the mold, which greatly affects the forming quality of the deep-drawn parts. Quality-forming quality problems that occur during the deep drawing of tantalum metal are studied from the perspective of lubrication in this paper. Three lubrication media, caster oil, PE (polyethylene) film, and DLC (Diamond Like Carbon) film, were adopted in the deep drawing of tantalum cylindrical cups. A universal testing machine and microscope were used to investigate the effect of lubrication media on the limit-drawing ratio, maximum forming force, and surface topography quality during the deep drawing process of the tantalum sheet. The results reveal that the lubrication of the PE film and DLC film can greatly improve the forming quality of the tantalum metal sheet, in which the DLC film has higher wear resistance and lower friction coefficient and can be used as the lubricating medium in the industrial forming process of tantalum deep-drawn parts.
Lubrication is one of the key factors to improve metal-forming quality. In the process of deep drawing, seizing tumors easily occur on the contact surfaces between the tantalum metal and the mold, which greatly affects the forming quality of the deep-drawn parts. Quality-forming quality problems that occur during the deep drawing of tantalum metal are studied from the perspective of lubrication in this paper. Three lubrication media, caster oil, PE (polyethylene) film, and DLC (Diamond Like Carbon) film, were adopted in the deep drawing of tantalum cylindrical cups. A universal testing machine and microscope were used to investigate the effect of lubrication media on the limit-drawing ratio, maximum forming force, and surface topography quality during the deep drawing process of the tantalum sheet. The results reveal that the lubrication of the PE film and DLC film can greatly improve the forming quality of the tantalum metal sheet, in which the DLC film has higher wear resistance and lower friction coefficient and can be used as the lubricating medium in the industrial forming process of tantalum deep-drawn parts.
Record ID
Keywords
DLC, limit drawing ratio, lubrication media, surface topography quality, tantalum metal
Subject
Suggested Citation
Xu T, Dou S, Su M, Huang J, Zhu N, Yu S, Zhu L. Improving the Quality of Tantalum Cylindrical Deep-Drawn Part Formation Using Different Lubricating Media-Coated Dies. (2024). LAPSE:2024.1292
Author Affiliations
Xu T: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, China
Dou S: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, China
Su M: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, China
Huang J: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, China
Zhu N: School of Mechanical and Electrical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, China
Yu S: Department of Mechanical Engineering, National Taipei University of Technology, No. 1, Sec. 3, Zhongxiao E. Rd., Taipei 10608, Taiwan
Zhu L: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, China
Dou S: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, China
Su M: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, China
Huang J: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, China
Zhu N: School of Mechanical and Electrical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, China
Yu S: Department of Mechanical Engineering, National Taipei University of Technology, No. 1, Sec. 3, Zhongxiao E. Rd., Taipei 10608, Taiwan
Zhu L: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, China
Journal Name
Processes
Volume
12
Issue
1
First Page
210
Year
2024
Publication Date
2024-01-18
ISSN
2227-9717
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Original Submission
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PII: pr12010210, Publication Type: Journal Article
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LAPSE:2024.1292
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https://doi.org/10.3390/pr12010210
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[v1] (Original Submission)
Jun 21, 2024
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Jun 21, 2024
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