LAPSE:2023.35157
Published Article
LAPSE:2023.35157
Effect of Changing Belt Tension on Machining Surface of CNC Lathe Spindle
April 28, 2023
Computer numerical control (CNC) lathes are optimized for machining workpieces into rotating shafts or cylindrical shapes of structures. However, because rotating mechanical parts are used on CNC lathes, vibration from spindles, servomotors, hydraulic pumps, and feed screws occurs. Therefore, periodic preventive maintenance is required to minimize vibrations. Additionally, alignment, balance, and adjustment operations are necessary for parts that perform linear or rotational movements. Thus, this study adjusts the tension of the V-belt that drives the spindle of the CNC lathe, analyzes the primary components and the vibrations occurring at the spindle and servomotor, and measures the surface roughness to identify the cutting quality according to the impact of the belt tension. The experimental results show that the peak value of the vibrating component increases as the cutting speed increases. We demonstrate that the optimal vibration characteristics and excellent surface roughness values are achieved at a relatively looser belt tension than the standard value. In particular, at a feed speed of 0.05 mm/rev, a cutting speed of 250 m/min, and a depth of cut of 0.8, the surface roughness in loose tension was reduced by up to 143.9% compared to tight tension. Additionally, the optimum processing quality is achieved at a cutting depth of 0.6 and 0.8 mm, corresponding to a turning insert nose R-value of 0.4 mm, and at cutting speeds ranging from 200 to 250 m/min.
Keywords
belt tension, CNC lathe, cutting process, surface roughness, vibration
Subject
Suggested Citation
Kang IS, Lee TH. Effect of Changing Belt Tension on Machining Surface of CNC Lathe Spindle. (2023). LAPSE:2023.35157
Author Affiliations
Kang IS: Department of Mechanical System, Korea Polytechnic Colleges, Muan 58542, Republic of Korea [ORCID]
Lee TH: Department of Marine Police and Fisheries Product System, Gyeongsang National University, Tongyeong 53064, Republic of Korea [ORCID]
Journal Name
Processes
Volume
11
Issue
4
First Page
1079
Year
2023
Publication Date
2023-04-03
Published Version
ISSN
2227-9717
Version Comments
Original Submission
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PII: pr11041079, Publication Type: Journal Article
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LAPSE:2023.35157
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doi:10.3390/pr11041079
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Apr 28, 2023
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CC BY 4.0
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Apr 28, 2023
 
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