LAPSE:2023.30084
Published Article

LAPSE:2023.30084
Impact Identification of Carbon-Containing Carboniferous Clays on Surfaces of Friction Nodes
April 14, 2023
Abstract
The article deals with issues related to the processes occurring in the wear result of steel surfaces of machine components in the presence of mineral grains. This type of destruction of cooperating surfaces usually takes place during the development of roadways or during mining of coal with use of longwall methods. Wear tests were carried out using the author’s ring-on-ring test stand, on which the conditions of real wear of machine components in the presence of rocks were simulated. An abrasive material based on clayey rocks with an admixture of carbonaceous substance was used in the tests. Based on the analyses, it was found that the obtained results related to the damages are typical for wear mechanisms: microcracking and low-cycle fatigue. On the surface of the steel samples, numerous effects of micro-cutting and chipping could be observed, which were the result of the clayey impact of wear products and grains of the mineral substance. Under friction, a part of the abrasive and the carbon substance were pressed into generated microcracks, which is directly related to their plastic properties. The remaining, unpressed part of the abrasive material was subjected to further friction effects caused by the pressure of the tester pocket load and the relative movement of both steel rings surfaces. After the friction tests, the mixture of silty carbon abrasive material was in the form of flat aggregates on the samples’ surfaces.
The article deals with issues related to the processes occurring in the wear result of steel surfaces of machine components in the presence of mineral grains. This type of destruction of cooperating surfaces usually takes place during the development of roadways or during mining of coal with use of longwall methods. Wear tests were carried out using the author’s ring-on-ring test stand, on which the conditions of real wear of machine components in the presence of rocks were simulated. An abrasive material based on clayey rocks with an admixture of carbonaceous substance was used in the tests. Based on the analyses, it was found that the obtained results related to the damages are typical for wear mechanisms: microcracking and low-cycle fatigue. On the surface of the steel samples, numerous effects of micro-cutting and chipping could be observed, which were the result of the clayey impact of wear products and grains of the mineral substance. Under friction, a part of the abrasive and the carbon substance were pressed into generated microcracks, which is directly related to their plastic properties. The remaining, unpressed part of the abrasive material was subjected to further friction effects caused by the pressure of the tester pocket load and the relative movement of both steel rings surfaces. After the friction tests, the mixture of silty carbon abrasive material was in the form of flat aggregates on the samples’ surfaces.
Record ID
Keywords
clayey minerals, claystone, friction, hard coal, wear processes
Subject
Suggested Citation
Jonczy I, Wieczorek A, Filipowicz K, Mucha K, Kuczaj M, Pawlikowski A, Nuckowski P, Pieczora E. Impact Identification of Carbon-Containing Carboniferous Clays on Surfaces of Friction Nodes. (2023). LAPSE:2023.30084
Author Affiliations
Jonczy I: Faculty of Mining, Safety Engineering and Industrial Automation, Silesian University of Technology, Akademicka 2 Street, 44-100 Gliwice, Poland [ORCID]
Wieczorek A: Faculty of Mining, Safety Engineering and Industrial Automation, Silesian University of Technology, Akademicka 2 Street, 44-100 Gliwice, Poland [ORCID]
Filipowicz K: Faculty of Mining, Safety Engineering and Industrial Automation, Silesian University of Technology, Akademicka 2 Street, 44-100 Gliwice, Poland
Mucha K: Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, Mickiewicza 30 Street, 30-059 Kraków, Poland [ORCID]
Kuczaj M: Faculty of Mining, Safety Engineering and Industrial Automation, Silesian University of Technology, Akademicka 2 Street, 44-100 Gliwice, Poland
Pawlikowski A: Faculty of Mining, Safety Engineering and Industrial Automation, Silesian University of Technology, Akademicka 2 Street, 44-100 Gliwice, Poland [ORCID]
Nuckowski P: Faculty of Mechanical Engineering, Silesian University of Technology, Konarskiego 18A Street, 44-100 Gliwice, Poland [ORCID]
Pieczora E: KOMAG Institute of Mining Technology, Pszczyńska 37 Street, 44-100 Gliwice, Poland
Wieczorek A: Faculty of Mining, Safety Engineering and Industrial Automation, Silesian University of Technology, Akademicka 2 Street, 44-100 Gliwice, Poland [ORCID]
Filipowicz K: Faculty of Mining, Safety Engineering and Industrial Automation, Silesian University of Technology, Akademicka 2 Street, 44-100 Gliwice, Poland
Mucha K: Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, Mickiewicza 30 Street, 30-059 Kraków, Poland [ORCID]
Kuczaj M: Faculty of Mining, Safety Engineering and Industrial Automation, Silesian University of Technology, Akademicka 2 Street, 44-100 Gliwice, Poland
Pawlikowski A: Faculty of Mining, Safety Engineering and Industrial Automation, Silesian University of Technology, Akademicka 2 Street, 44-100 Gliwice, Poland [ORCID]
Nuckowski P: Faculty of Mechanical Engineering, Silesian University of Technology, Konarskiego 18A Street, 44-100 Gliwice, Poland [ORCID]
Pieczora E: KOMAG Institute of Mining Technology, Pszczyńska 37 Street, 44-100 Gliwice, Poland
Journal Name
Energies
Volume
14
Issue
5
First Page
1422
Year
2021
Publication Date
2021-03-05
ISSN
1996-1073
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Original Submission
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PII: en14051422, Publication Type: Journal Article
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LAPSE:2023.30084
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https://doi.org/10.3390/en14051422
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