LAPSE:2023.2571
Published Article

LAPSE:2023.2571
Setting MRP Parameters and Optimizing the Production Planning Process
February 21, 2023
Abstract
This article describes a methodical framework that combines two specific methods of Lean management, namely the ABC method and the MRP planning method. The article further argues that combining the ABC inventory method with subsequent MRP planning is beneficial if the combination is implemented in practice. To demonstrate the benefits, the framework is tested using a case study company. The presented case-study problem is to reduce the number of changeover downtimes in the environment of an engineering production company. The researched company deals with the problem of setting up production lines in a way to minimize the number of downtimes within one work shift. Within the solution, four possible variants of the production plan are presented. By combining the ABC and MRP methods, up to four changeovers can be saved, which in financial terms represents a saving of about EUR 450,000 per year.
This article describes a methodical framework that combines two specific methods of Lean management, namely the ABC method and the MRP planning method. The article further argues that combining the ABC inventory method with subsequent MRP planning is beneficial if the combination is implemented in practice. To demonstrate the benefits, the framework is tested using a case study company. The presented case-study problem is to reduce the number of changeover downtimes in the environment of an engineering production company. The researched company deals with the problem of setting up production lines in a way to minimize the number of downtimes within one work shift. Within the solution, four possible variants of the production plan are presented. By combining the ABC and MRP methods, up to four changeovers can be saved, which in financial terms represents a saving of about EUR 450,000 per year.
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Keywords
ABC inventory analysis, Lean management, Material Resources Planning (MRP), Optimization, Planning
Subject
Suggested Citation
Malindzakova M, Garaj P, Trpčevská J, Malindzak D. Setting MRP Parameters and Optimizing the Production Planning Process. (2023). LAPSE:2023.2571
Author Affiliations
Malindzakova M: Faculty of Mining, Ecology, Process Control and Geotechnologies, Institute of Logistics and Transport, Technical University of Kosice, 042 00 Kosice, Slovakia
Garaj P: Faculty of Mining, Ecology, Process Control and Geotechnologies, Institute of Logistics and Transport, Technical University of Kosice, 042 00 Kosice, Slovakia
Trpčevská J: Faculty of Materials, Metallurgy and Recycling, Institute of Recycling Technologies, Technical University of Kosice, 042 00 Kosice, Slovakia
Malindzak D: Consultant, U. S. STELL Kosice s. r. o., Vstupny Areal U. S. STEEL, 044 54 Kosice, Slovakia
Garaj P: Faculty of Mining, Ecology, Process Control and Geotechnologies, Institute of Logistics and Transport, Technical University of Kosice, 042 00 Kosice, Slovakia
Trpčevská J: Faculty of Materials, Metallurgy and Recycling, Institute of Recycling Technologies, Technical University of Kosice, 042 00 Kosice, Slovakia
Malindzak D: Consultant, U. S. STELL Kosice s. r. o., Vstupny Areal U. S. STEEL, 044 54 Kosice, Slovakia
Journal Name
Processes
Volume
10
Issue
4
First Page
690
Year
2022
Publication Date
2022-04-01
ISSN
2227-9717
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Original Submission
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PII: pr10040690, Publication Type: Journal Article
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LAPSE:2023.2571
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https://doi.org/10.3390/pr10040690
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[v1] (Original Submission)
Feb 21, 2023
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Feb 21, 2023
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