LAPSE:2023.24983
Published Article
LAPSE:2023.24983
A Novel Mutual Information and Partial Least Squares Approach for Quality-Related and Quality-Unrelated Fault Detection
Majed Aljunaid, Yang Tao, Hongbo Shi
March 28, 2023
Partial least squares (PLS) and linear regression methods are widely utilized for quality-related fault detection in industrial processes. Standard PLS decomposes the process variables into principal and residual parts. However, as the principal part still contains many components unrelated to quality, if these components were not removed it could cause many false alarms. Besides, although these components do not affect product quality, they have a great impact on process safety and information about other faults. Removing and discarding these components will lead to a reduction in the detection rate of faults, unrelated to quality. To overcome the drawbacks of Standard PLS, a novel method, MI-PLS (mutual information PLS), is proposed in this paper. The proposed MI-PLS algorithm utilizes mutual information to divide the process variables into selected and residual components, and then uses singular value decomposition (SVD) to further decompose the selected part into quality-related and quality-unrelated components, subsequently constructing quality-related monitoring statistics. To ensure that there is no information loss and that the proposed MI-PLS can be used in quality-related and quality-unrelated fault detection, a principal component analysis (PCA) model is performed on the residual component to obtain its score matrix, which is combined with the quality-unrelated part to obtain the total quality-unrelated monitoring statistics. Finally, the proposed method is applied on a numerical example and Tennessee Eastman process. The proposed MI-PLS has a lower computational load and more robust performance compared with T-PLS and PCR.
Keywords
feature extraction, mutual information, partial least squares, process monitoring, quality-related fault detection
Suggested Citation
Aljunaid M, Tao Y, Shi H. A Novel Mutual Information and Partial Least Squares Approach for Quality-Related and Quality-Unrelated Fault Detection. (2023). LAPSE:2023.24983
Author Affiliations
Aljunaid M: Key Laboratory of Advanced Control and Optimization for Chemical Processes, Ministry of Education, East China University of Science and Technology, Shanghai 200237, China
Tao Y: Key Laboratory of Advanced Control and Optimization for Chemical Processes, Ministry of Education, East China University of Science and Technology, Shanghai 200237, China
Shi H: Key Laboratory of Advanced Control and Optimization for Chemical Processes, Ministry of Education, East China University of Science and Technology, Shanghai 200237, China
Journal Name
Processes
Volume
9
Issue
1
First Page
pr9010166
Year
2021
Publication Date
2021-01-18
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr9010166, Publication Type: Journal Article
Record Map
Published Article

LAPSE:2023.24983
This Record
External Link

doi:10.3390/pr9010166
Publisher Version
Download
Files
Mar 28, 2023
Main Article
License
CC BY 4.0
Meta
Record Statistics
Record Views
94
Version History
[v1] (Original Submission)
Mar 28, 2023
 
Verified by curator on
Mar 28, 2023
This Version Number
v1
Citations
Most Recent
This Version
URL Here
https://psecommunity.org/LAPSE:2023.24983
 
Original Submitter
Auto Uploader for LAPSE
Links to Related Works
Directly Related to This Work
Publisher Version