LAPSE:2023.24353
Published Article
LAPSE:2023.24353
Exergetic Evaluation of an Ethylene Refrigeration Cycle
Francisco Amaral, Alex Santos, Ewerton Calixto, Fernando Pessoa, Delano Santana
March 28, 2023
The production of light olefins by selective steam cracking is an energy-intensive process, and ethylene and propylene refrigeration cycles are key parts of it. The objective of this study was to identify opportunities for energy savings in an ethylene refrigeration cycle through an exergetic analysis. Two main causes of lower operational efficiency were identified: (1) Lower polytropic efficiency of the refrigerant compressor and (2) operating with the compressor mini-flow valve open to ensure reliability. The evaluation showed that the amount of irreversibilities generated by the cycle in operation is 22% higher than that predicted by the original design, which represents a 14% lower exergy efficiency. There is a potential savings of 0.20 MW in the cycle’s energy consumption with the implementation of the following improvements: recover refrigerant compressor efficiency by performing maintenance on the equipment and optimize the flow distribution between the recycle valve, the level control valve, and the temperature control valve.
Keywords
Exergy, process monitoring, refrigeration cycles
Suggested Citation
Amaral F, Santos A, Calixto E, Pessoa F, Santana D. Exergetic Evaluation of an Ethylene Refrigeration Cycle. (2023). LAPSE:2023.24353
Author Affiliations
Amaral F: Braskem, Rua Eteno, Polo Petroquímico, Camaçari, Bahia 42816-200, Brazil
Santos A: Computational Modeling Department, University Center SENAI CIMATEC, Salvador, Bahia 41650-010, Brazil
Calixto E: Computational Modeling Department, University Center SENAI CIMATEC, Salvador, Bahia 41650-010, Brazil [ORCID]
Pessoa F: Computational Modeling Department, University Center SENAI CIMATEC, Salvador, Bahia 41650-010, Brazil
Santana D: Department of Chemical Engineering, Federal University of Bahia, Salvador 40210-630, Brazil
Journal Name
Energies
Volume
13
Issue
14
Article Number
E3753
Year
2020
Publication Date
2020-07-21
Published Version
ISSN
1996-1073
Version Comments
Original Submission
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PII: en13143753, Publication Type: Journal Article
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LAPSE:2023.24353
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doi:10.3390/en13143753
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Mar 28, 2023
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CC BY 4.0
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Mar 28, 2023
 
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