LAPSE:2023.11229
Published Article
LAPSE:2023.11229
Microwave-Assisted Freeze-Drying with Frequency-Based Control Concepts via Solid-State Generators: A Simulative and Experimental Study
Till Sickert, Isabel Kalinke, Jana Christoph, Volker Gaukel
February 27, 2023
Freeze-drying is a common process to extend the shelf life of food and bioactive substances. Its main drawback is the long drying time and associated high production costs. Microwaves can be applied to significantly shorten the process. This study investigates the effects of modulating the electromagnetic field in microwave-assisted freeze-drying (MFD). Control concepts based on microwave frequency are evaluated using electromagnetic simulations. The concepts are then applied to the first part of primary drying in a laboratory-scale system with solid-state generators. Targeted frequency modulation in the electromagnetic simulations enabled an increase in energy efficiency or heating homogeneity throughout MFD while having negligible effects on the power dissipation ratio between frozen and dried product areas. The simulations predicted the qualitative effects observed in the experimental proof of concept regarding energy efficiency and drying homogeneity. Additionally, shortened drying times were observed in the experiments with a targeted application of energy-efficient frequencies. However, differences occurred in the quantitative validation of the electromagnetic models for energy efficiency in dependence on frequency. Nevertheless, the models can be used for a time-efficient investigation of the qualitative effects of the control concepts. In summary, frequency-based control of MFD represents a promising approach for process control and intensification.
Keywords
freeze-drying, frequency shifting, microwave-assisted drying, process control, Process Intensification, solid-state microwave generator
Suggested Citation
Sickert T, Kalinke I, Christoph J, Gaukel V. Microwave-Assisted Freeze-Drying with Frequency-Based Control Concepts via Solid-State Generators: A Simulative and Experimental Study. (2023). LAPSE:2023.11229
Author Affiliations
Sickert T: Institute of Process Engineering in Life Sciences, Food Process Engineering, Karlsruhe Institute of Technology, 76131 Karlsruhe, Germany
Kalinke I: Food and Bioprocess Engineering, TUM School of Life Sciences, Technical University of Munich, 85354 Freising, Germany; Food Process Engineering, TUM School of Life Sciences, Technical University of Munich, 85354 Freising, Germany
Christoph J: Institute of Process Engineering in Life Sciences, Food Process Engineering, Karlsruhe Institute of Technology, 76131 Karlsruhe, Germany
Gaukel V: Institute of Process Engineering in Life Sciences, Food Process Engineering, Karlsruhe Institute of Technology, 76131 Karlsruhe, Germany
Journal Name
Processes
Volume
11
Issue
2
First Page
327
Year
2023
Publication Date
2023-01-19
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr11020327, Publication Type: Journal Article
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LAPSE:2023.11229
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doi:10.3390/pr11020327
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Feb 27, 2023
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