LAPSE:2019.1649
Published Article
LAPSE:2019.1649
Non-Structural Damage Verification of the High Pressure Pump Assembly Ball Valve in the Gasoline Direct Injection Vehicle System
Liang Lu, Qilong Xue, Manyi Zhang, Liangliang Liu, Zhongyu Wu
December 16, 2019
The injection pressure of the gasoline direct injection vehicle is currently developing from the low pressure to the high pressure, and the increase of the injection pressure has brought various damage problems to the high pressure pump structure. These problems should be solved urgently. In this paper, the damage problem of the high pressure pump unloading valve ball in a gasoline direct injection vehicle under high pressure conditions is studied. The theoretical calculation of the force of the pressure relief valve is carried out. Firstly, the equivalent friction coefficient is obtained by decoupling analysis of the statically indeterminate model. Based on this, a finite element model is established. The equivalent stress is obtained by numerical simulation. The equivalent stress is compared with the yield strength of the valve ball material to determine that the valve ball damage is a non-static damage. At the same time, the s-N curve of the probability of destruction of one-millionth of the material of the valve ball is given. Then, the fatigue numerical simulation is performed. A safety factor of 3.66 is obtained. In summary, the high pressure relief valve ball in the direct injection high pressure pump should not be a traditional structural damage under high pressure conditions. In the theoretical calculation, the tangential displacement and radial displacement of the ball are all on the micrometer level. It can be presumed that the surface damage of the valve ball is microscopic damage, such as fretting wear.
Keywords
Finite element simulation, high pressure ball valve, Static and fatigue analysis, Static friction contact
Suggested Citation
Lu L, Xue Q, Zhang M, Liu L, Wu Z. Non-Structural Damage Verification of the High Pressure Pump Assembly Ball Valve in the Gasoline Direct Injection Vehicle System. (2019). LAPSE:2019.1649
Author Affiliations
Lu L: School of Mechanical Engineering, Tongji University, Shanghai 201804, China
Xue Q: School of Mechanical Engineering, Tongji University, Shanghai 201804, China
Zhang M: United Automotive Electronic Systems Co., Ltd., Shanghai 200120, China
Liu L: United Automotive Electronic Systems Co., Ltd., Shanghai 200120, China
Wu Z: United Automotive Electronic Systems Co., Ltd., Shanghai 200120, China
Journal Name
Processes
Volume
7
Issue
11
Article Number
E857
Year
2019
Publication Date
2019-11-16
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr7110857, Publication Type: Journal Article
Record Map
Published Article

LAPSE:2019.1649
This Record
External Link

doi:10.3390/pr7110857
Publisher Version
Download
Files
[Download 1v1.pdf] (5.1 MB)
Dec 16, 2019
Main Article
License
CC BY 4.0
Meta
Record Statistics
Record Views
623
Version History
[v1] (Original Submission)
Dec 16, 2019
 
Verified by curator on
Dec 16, 2019
This Version Number
v1
Citations
Most Recent
This Version
URL Here
https://psecommunity.org/LAPSE:2019.1649
 
Original Submitter
Calvin Tsay
Links to Related Works
Directly Related to This Work
Publisher Version