LAPSE:2025.0510
Published Article

LAPSE:2025.0510
From Sugar to Bioethanol Simulation, Optimization, and Process Technology in One Module
June 27, 2025
Abstract
This work gives a detailed description of the models, methods, and equipment used in a bachelors degree lab course. The connections between simulation results and real-world data are highlighted and tools for making the models useful for process design tasks are portrayed. The models cover the production chain for fuel-grade bioethanol, starting from the fermentation of sugar with yeast. In only one semester (14 weeks with 180 minutes per week) the students achieve to produce high-purity ethanol. Some exemplary results of the process designs and their comparison to the realized intermediate and final products are given together with production cost data.
This work gives a detailed description of the models, methods, and equipment used in a bachelors degree lab course. The connections between simulation results and real-world data are highlighted and tools for making the models useful for process design tasks are portrayed. The models cover the production chain for fuel-grade bioethanol, starting from the fermentation of sugar with yeast. In only one semester (14 weeks with 180 minutes per week) the students achieve to produce high-purity ethanol. Some exemplary results of the process designs and their comparison to the realized intermediate and final products are given together with production cost data.
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Suggested Citation
Schöneberger J, Aker B. From Sugar to Bioethanol Simulation, Optimization, and Process Technology in One Module. Systems and Control Transactions 4:2228-2233 (2025) https://doi.org/10.69997/sct.138983
Author Affiliations
Schöneberger J: Berliner Hochschule für Technik, Sustainable Process Engineering, Department VIII, Berlin, Germany
Aker B: Chemstations, a Datacor company, Houston, Texas, USA
Aker B: Chemstations, a Datacor company, Houston, Texas, USA
Journal Name
Systems and Control Transactions
Volume
4
First Page
2228
Last Page
2233
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 2228-2233-1492-SCT-4-2025, Publication Type: Journal Article
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LAPSE:2025.0510
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https://doi.org/10.69997/sct.138983
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Model

LAPSE:2025.0016
CHEMCAD Model for the Fermentation...
Model

LAPSE:2025.0017
CHEMCAD Model for the Distillative...
Model

LAPSE:2025.0018
CHEMCAD Model for the Separation of...
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Jun 27, 2025
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References Cited
- H.S. Fogler. Elements of Chemical Reaction Engineering. Prentice Hall (2016)
- H. Renon, J.M. Prausnitz, Local Compositions in Thermodynamic Excess Functions for Liquid Mixtures. AIChE Journal 14-1:135-144 (1968) https://doi.org/10.1002/aic.690140124
- K. Sattler. Thermische Trennverfahren. Wiley-VCH (2001) https://doi.org/10.1002/3527603328
- Automotive fuels - Ethanol as a blending component for petrol - Requirements and test methods DIN EN 15376 (2014)

