LAPSE:2025.0349
Published Article

LAPSE:2025.0349
Optimizing Methane Conversion in a Flow Reactor System Using Bayesian Optimization and Model-Based Design of Experiments Approaches: A Comparative Study
June 27, 2025
Abstract
Reaction processes require optimization to enhance key performance indicators (KPIs) such as yield, conversion, and selectivity. Techniques like Bayesian Optimization (BO), Model-Based Design of Experiments (MBDoE), and Goal-Oriented Optimal Experimental Design (GOOED) play pivotal roles in achieving these objectives. BO efficiently explores the design space to identify optimal conditions, while MBDoE maximizes the information gain by reducing kinetic model uncertainty. In contrast, GOOED focuses solely on maximizing the KPIs without considering the system uncertainty, identifying reactor conditions in the design space guaranteeing optimal performance. This study compares BO, MBDoE, and GOOED in optimizing methane oxidation in an automated flow reactor. Performance is assessed based on optimal methane conversion, reduced system uncertainty and minimal experimental efforts to achieve maximum conversion. BO quickly identifies high-conversion conditions, MBDoE minimizes experimental runs while providing insights into parameter sensitivities, and GOOED prioritizes conversion efficiency. The findings highlight trade-offs between convergence speed, robustness, and information gain, providing valuable insights for designing data-driven, physics-informed experiments..
Reaction processes require optimization to enhance key performance indicators (KPIs) such as yield, conversion, and selectivity. Techniques like Bayesian Optimization (BO), Model-Based Design of Experiments (MBDoE), and Goal-Oriented Optimal Experimental Design (GOOED) play pivotal roles in achieving these objectives. BO efficiently explores the design space to identify optimal conditions, while MBDoE maximizes the information gain by reducing kinetic model uncertainty. In contrast, GOOED focuses solely on maximizing the KPIs without considering the system uncertainty, identifying reactor conditions in the design space guaranteeing optimal performance. This study compares BO, MBDoE, and GOOED in optimizing methane oxidation in an automated flow reactor. Performance is assessed based on optimal methane conversion, reduced system uncertainty and minimal experimental efforts to achieve maximum conversion. BO quickly identifies high-conversion conditions, MBDoE minimizes experimental runs while providing insights into parameter sensitivities, and GOOED prioritizes conversion efficiency. The findings highlight trade-offs between convergence speed, robustness, and information gain, providing valuable insights for designing data-driven, physics-informed experiments..
Record ID
Keywords
Bayesian Optimization, Methane Conversion, Model-Based Design of Experiments
Subject
Suggested Citation
Aku M, Bawa SG, Pankajakshan A, Lee LYS, Galvanin F. Optimizing Methane Conversion in a Flow Reactor System Using Bayesian Optimization and Model-Based Design of Experiments Approaches: A Comparative Study. Systems and Control Transactions 4:1228-1236 (2025) https://doi.org/10.69997/sct.148204
Author Affiliations
Aku M: Department of Chemical Engineering, University College London (UCL), Torrington Place, WC1E 7JE London, United Kingdom
Bawa SG: Department of Chemical Engineering, University College London (UCL), Torrington Place, WC1E 7JE London, United Kingdom
Pankajakshan A: Department of Chemical Engineering, University College London (UCL), Torrington Place, WC1E 7JE London, United Kingdom
Lee LYS: Department of Chemical Engineering, University College London (UCL), Torrington Place, WC1E 7JE London, United Kingdom
Galvanin F: Department of Chemical Engineering, University College London (UCL), Torrington Place, WC1E 7JE London, United Kingdom
Bawa SG: Department of Chemical Engineering, University College London (UCL), Torrington Place, WC1E 7JE London, United Kingdom
Pankajakshan A: Department of Chemical Engineering, University College London (UCL), Torrington Place, WC1E 7JE London, United Kingdom
Lee LYS: Department of Chemical Engineering, University College London (UCL), Torrington Place, WC1E 7JE London, United Kingdom
Galvanin F: Department of Chemical Engineering, University College London (UCL), Torrington Place, WC1E 7JE London, United Kingdom
Journal Name
Systems and Control Transactions
Volume
4
First Page
1228
Last Page
1236
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 1228-1236-1693-SCT-4-2025, Publication Type: Journal Article
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LAPSE:2025.0349
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https://doi.org/10.69997/sct.148204
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Jun 27, 2025
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References Cited
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