Proceedings of ESCAPE 35ISSN: 2818-4734
Volume: 4 (2025)
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LAPSE:2025.0257
Published Article
LAPSE:2025.0257
Conceptual design of energy storage systems for continuous operations in renewable-powered chemical processes
Andrea Isella, Alfonso Pascarella, Angelo Matichecchia, Raffaele Ostuni, Davide Manca
June 27, 2025
Abstract
This work aims to develop an energy storage system that allows fluctuating energy inputs (i.e. from process sections driven by renewable sources) to power two process units that are operated continuously at different temperatures. The system consists of two vessels storing diathermal mediums: one for the hotter- and the other for the colder-energy fluxes. The investigated solutions include sensible-heat-, latent-heat-, and thermochemical-TES (thermal energy storage). Organic Rankine cycles (ORCs) with lithium-ion batteries and thermoelectric generators were also assessed. Indeed, all these technologies allow the exploitation of low-temperature thermal energy to supply the high-temperature unit during periods of energy scarcity. Both vessels aim for total self-sufficiency; however, the option to rely on external utilities has been included to meet the energy demand of both units when sufficient process-side power is unavailable. Two energy profiles were investigated to assess the proposed storage systems’ performance: one showing only solar energy inputs and the other showing only wind energy inputs. Finally, an optimization problem was formulated to estimate the optimal size of both storage vessels. Indeed, increasing their capacities would lead to higher capital expenses (CAPEX) and lower operating expenses (OPEX). As a result, the assessed process-integrated configurations (i.e. those featuring any energy storage system) proved competitive with the non-integrated solution (i.e. the one fully relying on external sourcing of electricity) only if referring to high electric energy prices (300 USD/MWh). Conversely, when considering an electricity price of 100 USD/MWh, all the assessed process-integrated configurations proved more expensive than the non-integrated solution.
Keywords
Energy Storage, Heat recovery, Process integration, Renewable and Sustainable Energy, Solar power, Wind power
Suggested Citation
Isella A, Pascarella A, Matichecchia A, Ostuni R, Manca D. Conceptual design of energy storage systems for continuous operations in renewable-powered chemical processes. Systems and Control Transactions 4:656-661 (2025) https://doi.org/10.69997/sct.145015
Author Affiliations
Isella A: PSE-Lab, Process Systems Engineering Laboratory, Dipartimento di Chimica, Materiali e Ingegneria Chimica “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano, Italy
Pascarella A: PSE-Lab, Process Systems Engineering Laboratory, Dipartimento di Chimica, Materiali e Ingegneria Chimica “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano, Italy
Matichecchia A: Casale SA, Via Giulio Pocobelli 6, 6900 Lugano, Switzerland
Ostuni R: Casale SA, Via Giulio Pocobelli 6, 6900 Lugano, Switzerland
Manca D: PSE-Lab, Process Systems Engineering Laboratory, Dipartimento di Chimica, Materiali e Ingegneria Chimica “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano, Italy
Journal Name
Systems and Control Transactions
Volume
4
First Page
656
Last Page
661
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 0656-0661-1674-SCT-4-2025, Publication Type: Journal Article
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LAPSE:2025.0257
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References Cited
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