LAPSE:2025.0188
Published Article

LAPSE:2025.0188
Real-time carbon accounting and forecasting for reduced emissions in grid-connected processes
June 27, 2025
Abstract
Real-time carbon accounting is crucial for advancing policies that effectively meet sustainability objectives. This work introduces a carbon tracking tool specifically designed for the European electricity grid. The tool collects hourly data on electricity consumption and generation, cross-border power exchanges, and weather information to assess the real-time environmental effects of electricity use, employing locally-specific emission factors for the generation sources. It utilizes weather data from various stations across Europe to produce week-ahead forecasts of carbon intensity in the grid. Predictions are created using a random forest regressor, integrated within the optimal controller of an operational industrial batch process. This prediction-based optimizer seeks to reduce total emissions tied to the process schedule's electricity consumption by implementing a rolling horizon strategy. By leveraging enhanced energy flexibility, the controller provides significant opportunities for load shifting and emission reductions, though at a higher cost. An industrial batch process demonstration highlights the potential of this approach, showing environmental savings ranging from 4% in grids with low renewable energy to 32% in nations that incorporate a substantial proportion of renewable energy in their energy mix.
Real-time carbon accounting is crucial for advancing policies that effectively meet sustainability objectives. This work introduces a carbon tracking tool specifically designed for the European electricity grid. The tool collects hourly data on electricity consumption and generation, cross-border power exchanges, and weather information to assess the real-time environmental effects of electricity use, employing locally-specific emission factors for the generation sources. It utilizes weather data from various stations across Europe to produce week-ahead forecasts of carbon intensity in the grid. Predictions are created using a random forest regressor, integrated within the optimal controller of an operational industrial batch process. This prediction-based optimizer seeks to reduce total emissions tied to the process schedule's electricity consumption by implementing a rolling horizon strategy. By leveraging enhanced energy flexibility, the controller provides significant opportunities for load shifting and emission reductions, though at a higher cost. An industrial batch process demonstration highlights the potential of this approach, showing environmental savings ranging from 4% in grids with low renewable energy to 32% in nations that incorporate a substantial proportion of renewable energy in their energy mix.
Record ID
Keywords
Algorithms, Energy, Energy Systems, Flexible operations, Grid digitalization, Industry 40, Load shifting, Modelling, Real-time emissions
Subject
Suggested Citation
Castro-Amoedo R, Santecchia A, Matos HA, Maréchal F. Real-time carbon accounting and forecasting for reduced emissions in grid-connected processes. Systems and Control Transactions 4:235-240 (2025) https://doi.org/10.69997/sct.109753
Author Affiliations
Castro-Amoedo R: Instituto Superior Técnico, Department of Chemical Engineering, Lisbon, Portugal; Emissium Labs Unipessoal LDA, Alcácer do Sal, Portugal
Santecchia A: Emissium Labs Unipessoal LDA, Alcácer do Sal, Portugal
Matos HA: Instituto Superior Técnico, Department of Chemical Engineering, Lisbon, Portugal
Maréchal F: Industrial Process and Energy Systems Engineering (IPESE), École Polytechnique Fédérale de Lausanne, Sion, Switzerland
Santecchia A: Emissium Labs Unipessoal LDA, Alcácer do Sal, Portugal
Matos HA: Instituto Superior Técnico, Department of Chemical Engineering, Lisbon, Portugal
Maréchal F: Industrial Process and Energy Systems Engineering (IPESE), École Polytechnique Fédérale de Lausanne, Sion, Switzerland
Journal Name
Systems and Control Transactions
Volume
4
First Page
235
Last Page
240
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 0235-0240-1478-SCT-4-2025, Publication Type: Journal Article
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LAPSE:2025.0188
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https://doi.org/10.69997/sct.109753
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Jun 27, 2025
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References Cited
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