LAPSE:2024.0568
Published Article

LAPSE:2024.0568
Performance and Formula Optimization of Graphene-Modified Tungsten Carbide Coating to Improve Adaptability to High-Speed Fluid Flow in Wellbore
June 5, 2024
Abstract
In order to improve the erosion resistance of steel PDC (Polycrystalline Diamond Compact) bit under high-speed fluid flow conditions underground, it is necessary to develop a high-performance erosion-resistant coating. In this paper, laser cladding was used to prepare the new coating by modifying tungsten carbide with graphene. And the effects of tungsten carbide content and graphene content on the coating performance have been thoroughly studied and analyzed to obtain the optimal covering layer. The research results indicate that, for new coatings, 60% tungsten carbide and 0.3% graphene are the optimal ratios. After adding tungsten carbide, the hardness has significantly improved. However, when the tungsten carbide content further increases more than 30%, the increase in hardness is limited. In addition, when the content of graphene is more than 0.3%, the branched structure becomes thicker. In detail, this is a phenomenon where the segregation of Cr, Si, and W becomes very obvious again, and the segregation of Fe occurs at the Ni enrichment site. The research results contribute to the development and optimization of high-quality erosion-resistant coatings under the high-speed flow conditions in wellbore. These are of great significance for improving the efficiency of oil and gas exploration and development.
In order to improve the erosion resistance of steel PDC (Polycrystalline Diamond Compact) bit under high-speed fluid flow conditions underground, it is necessary to develop a high-performance erosion-resistant coating. In this paper, laser cladding was used to prepare the new coating by modifying tungsten carbide with graphene. And the effects of tungsten carbide content and graphene content on the coating performance have been thoroughly studied and analyzed to obtain the optimal covering layer. The research results indicate that, for new coatings, 60% tungsten carbide and 0.3% graphene are the optimal ratios. After adding tungsten carbide, the hardness has significantly improved. However, when the tungsten carbide content further increases more than 30%, the increase in hardness is limited. In addition, when the content of graphene is more than 0.3%, the branched structure becomes thicker. In detail, this is a phenomenon where the segregation of Cr, Si, and W becomes very obvious again, and the segregation of Fe occurs at the Ni enrichment site. The research results contribute to the development and optimization of high-quality erosion-resistant coatings under the high-speed flow conditions in wellbore. These are of great significance for improving the efficiency of oil and gas exploration and development.
Record ID
Keywords
coating, graphene, Optimization, PDC drill bit, tungsten carbide
Subject
Suggested Citation
Wang M, Xuan L, Wang L, Wang J. Performance and Formula Optimization of Graphene-Modified Tungsten Carbide Coating to Improve Adaptability to High-Speed Fluid Flow in Wellbore. (2024). LAPSE:2024.0568
Author Affiliations
Wang M: State Key Laboratory of Shale Oil and Gas Enrichment Mechanisms and Effective Development, Beijing 100083, China; Sinopec Research Institute of Petroleum Engineering Co., Ltd., Beijing 100020, China [ORCID]
Xuan L: State Key Laboratory of Shale Oil and Gas Enrichment Mechanisms and Effective Development, Beijing 100083, China; Sinopec Research Institute of Petroleum Engineering Co., Ltd., Beijing 100020, China
Wang L: State Key Laboratory of Shale Oil and Gas Enrichment Mechanisms and Effective Development, Beijing 100083, China; Sinopec Research Institute of Petroleum Engineering Co., Ltd., Beijing 100020, China
Wang J: State Key Laboratory of Shale Oil and Gas Enrichment Mechanisms and Effective Development, Beijing 100083, China; School of Petroleum and Gas Engineering, Changzhou University, Changzhou 213164, China [ORCID]
Xuan L: State Key Laboratory of Shale Oil and Gas Enrichment Mechanisms and Effective Development, Beijing 100083, China; Sinopec Research Institute of Petroleum Engineering Co., Ltd., Beijing 100020, China
Wang L: State Key Laboratory of Shale Oil and Gas Enrichment Mechanisms and Effective Development, Beijing 100083, China; Sinopec Research Institute of Petroleum Engineering Co., Ltd., Beijing 100020, China
Wang J: State Key Laboratory of Shale Oil and Gas Enrichment Mechanisms and Effective Development, Beijing 100083, China; School of Petroleum and Gas Engineering, Changzhou University, Changzhou 213164, China [ORCID]
Journal Name
Processes
Volume
12
Issue
4
First Page
714
Year
2024
Publication Date
2024-03-31
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr12040714, Publication Type: Journal Article
Record Map
Published Article

LAPSE:2024.0568
This Record
External Link

https://doi.org/10.3390/pr12040714
Publisher Version
Download
Meta
Record Statistics
Record Views
507
Version History
[v1] (Original Submission)
Jun 5, 2024
Verified by curator on
Jun 5, 2024
This Version Number
v1
Citations
Most Recent
This Version
URL Here
http://psecommunity.org/LAPSE:2024.0568
Record Owner
Auto Uploader for LAPSE
Links to Related Works
