LAPSE:2021.0319
Published Article
LAPSE:2021.0319
Digital Twin for Lyophilization by Process Modeling in Manufacturing of Biologics
Leon S. Klepzig, Alex Juckers, Petra Knerr, Frank Harms, Jochen Strube
April 30, 2021
Lyophilization stabilizes formulated biologics for storage, transport and application to patients. In process design and operation it is the link between downstream processing and with final formulation to fill and finish. Recent activities in Quality by Design (QbD) have resulted in approaches by regulatory authorities and the need to include Process Analytical Technology (PAT) tools. An approach is outlined to validate a predictive physical-chemical (rigorous) lyophilization process model to act quantitatively as a digital twin in order to allow accelerated process design by modeling and to further-on develop autonomous process optimization and control towards real time release testing. Antibody manufacturing is chosen as a typical example for actual biologics needs. Literature is reviewed and the presented procedure is exemplified to quantitatively and consistently validate the physical-chemical process model with aid of an experimental statistical DOE (design of experiments) in pilot scale.
Keywords
biologics, digital twin, lyophilization, manufacturing, model validation, Process Intensification, quality-by-design
Suggested Citation
Klepzig LS, Juckers A, Knerr P, Harms F, Strube J. Digital Twin for Lyophilization by Process Modeling in Manufacturing of Biologics. (2021). LAPSE:2021.0319
Author Affiliations
Klepzig LS: Institute for Separation and Process Technology, Clausthal University of Technology, 38678 Clausthal-Zellerfeld, Germany
Juckers A: Institute for Separation and Process Technology, Clausthal University of Technology, 38678 Clausthal-Zellerfeld, Germany
Knerr P: Martin Christ Gefriertrocknungsanlagen GmbH, 37520 Osterode am Harz, Germany
Harms F: Martin Christ Gefriertrocknungsanlagen GmbH, 37520 Osterode am Harz, Germany
Strube J: Institute for Separation and Process Technology, Clausthal University of Technology, 38678 Clausthal-Zellerfeld, Germany
Journal Name
Processes
Volume
8
Issue
10
Article Number
E1325
Year
2020
Publication Date
2020-10-21
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr8101325, Publication Type: Journal Article
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LAPSE:2021.0319
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doi:10.3390/pr8101325
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Apr 30, 2021
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CC BY 4.0
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[v1] (Original Submission)
Apr 30, 2021
 
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Apr 30, 2021
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https://psecommunity.org/LAPSE:2021.0319
 
Original Submitter
Calvin Tsay
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