LAPSE:2021.0004
Published Article
LAPSE:2021.0004
Simulation-Based Optimization of a Two-Echelon Continuous Review Inventory Model with Lot Size-Dependent Lead Time
Ibrahim Alharkan, Mustafa Saleh, Mageed Ghaleb, Abdulsalam Farhan, Ahmed Badwelan
February 3, 2021
This study analyzes a stochastic continuous review inventory system (Q,r) using a simulation-based optimization model. The lead time depends on lot size, unit production time, setup time, and a shop floor factor that represents moving, waiting, and lot size inspection times. A simulation-based model is proposed for optimizing order quantity (Q) and reorder point (r) that minimize the total inventory costs (holding, backlogging, and ordering costs) in a two-echelon supply chain, which consists of two identical retailers, a distributor, and a supplier. The simulation model is created with Arena software and validated using an analytical model. The model is interfaced with the OptQuest optimization tool, which is embedded in the Arena software, to search for the least cost lot sizes and reorder points. The proposed model is designed for general demand distributions that are too complex to be solved analytically. Hence, for the first time, the present study considers the stochastic inventory continuous review policy (Q,r) in a two-echelon supply chain system with lot size-dependent lead time L(Q). An experimental study is conducted, and results are provided to assess the developed model. Results show that the optimized Q and r for different distributions of daily demand are not the same even if the associated total inventory costs are close to each other.
Keywords
Arena, dependent lead time, simulation-based optimization, stochastic inventory problem
Suggested Citation
Alharkan I, Saleh M, Ghaleb M, Farhan A, Badwelan A. Simulation-Based Optimization of a Two-Echelon Continuous Review Inventory Model with Lot Size-Dependent Lead Time. (2021). LAPSE:2021.0004
Author Affiliations
Alharkan I: Industrial Engineering Department, College of Engineering, King Saud University, Riyadh 11421, Saudi Arabia
Saleh M: Industrial Engineering Department, College of Engineering, King Saud University, Riyadh 11421, Saudi Arabia; Industrial & Manufacturing Systems Engineering, College of Engineering& IT, Taiz University, Taiz 6803, Yemen [ORCID]
Ghaleb M: Industrial Engineering Department, College of Engineering, King Saud University, Riyadh 11421, Saudi Arabia; Industrial & Manufacturing Systems Engineering, College of Engineering& IT, Taiz University, Taiz 6803, Yemen
Farhan A: Industrial Engineering Department, College of Engineering, King Saud University, Riyadh 11421, Saudi Arabia; Industrial & Manufacturing Systems Engineering, College of Engineering& IT, Taiz University, Taiz 6803, Yemen [ORCID]
Badwelan A: Industrial Engineering Department, College of Engineering, King Saud University, Riyadh 11421, Saudi Arabia [ORCID]
Journal Name
Processes
Volume
8
Issue
9
Article Number
E1014
Year
2020
Publication Date
2020-08-19
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr8091014, Publication Type: Journal Article
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LAPSE:2021.0004
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doi:10.3390/pr8091014
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Feb 3, 2021
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Feb 3, 2021
 
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Calvin Tsay
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